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Operation Manual

Nuvair Champion LP

Diesel/Electric

rev. 050112

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Summary of Contents for Champion LP

Page 1: ...Operation Manual Nuvair Champion LP Diesel Electric rev 050112...

Page 2: ...is Operation Manual contains important safety information and should always be available to those personnel operating this equipment Read understand and retain all instructions before operating this e...

Page 3: ...on 12 10 0 Set Up and Assembly 12 10 1 Power Connections 12 10 2 Proper Rotation 12 11 0 Operation 13 11 1 Shutdown 13 12 0 Operation Notes 14 13 0 Maintenance 14 13 1 Routine Maintenance 14 13 2 Comp...

Page 4: ...uals included Throughout this manual we will use certain words to call your attention to conditions practices or techniques that may directly affect your safety Pay particular attention to information...

Page 5: ...eparates from its restraint or termination while under pressure and strikes any part of your body Use appropriate care in making and handling all gas connections Never mix the Compressor Lubricant wit...

Page 6: ...r loose parts are left on the Compressor System 13 Do not use flammable solvents for cleaning the Air Inlet Filters or elements and other parts 14 Exercise cleanliness during maintenance and when maki...

Page 7: ...of Air Compressor Systems Operators of Nuvair compressors should consult your local and or national government and or managing bodies to determine the regulation obligations necessary to operate a Nuv...

Page 8: ...els handles lifting eye and fork lift slots Vibration Isolation Mounts 1 x Low pressure Two Stage Compressor Option 1 x 1 Gallon ASME LP Surge Tank with delivery ball valve Yanmar or Kohler 10 HP dies...

Page 9: ...25HP diesel or Kohler 23 HP Gas engine with electric start or WEG or Baldor Electric Motor 15hp or20hp Air Compressor Technical Data LP Compressor 39 59 cfm 175psi Maximum Block Output Pressure 200 P...

Page 10: ...ration R15 Oil Drain Champion R15 Intake Filter Diesel Exhaust Keep exhaust away from compressor air intakes Increase height if necessary CO in Exhaust Can Kill Optional HF20 7 Oil Vapor Removal No Au...

Page 11: ...r Will monitor CO levels of air supply being delivered to the diver manifold These items are required to use the compressor package for Diver Breathing Air Required to be compliant with some Diving st...

Page 12: ...ailed information about the damage 10 0 Set up and Assembly 10 1 Power Connection This package comes with a 12 volt battery for the Diesel electric start to function properly Red Is Positive Connectin...

Page 13: ...Tank valves for Air 3 Start diesel as per instructions or electric motor 4 Turn off diver Air Valves 5 Warm for a few minutes Diesel engine 6 Adjust throttle to run position Diesel engine OSHA Regulat...

Page 14: ...sonal injury or death If system is located in an area where there is high humidity and high heat the life of all Filtration Elements may be as little as 35 of rated operating capacity Check the compre...

Page 15: ...on and may result in system damage This can lead to severe personal injury and death Wear eye protection gloves and skin protection when performing oil changes Although the oil is not classified as a...

Page 16: ...ct as follows 1 Inspect Bowl for the presence of moisture A high level of moisture build up in the HF7 or HF5 Filter indicates improper operation of auto drain floats Any evidence of moisture in the H...

Page 17: ...Air Intake Filtration Inspect and or change the air intake Filter Elements every 40 hours or once per year If the Compressor System is operated in high humidity or a dusty dirty environment Filter El...

Page 18: ...s list Other System components and related items are listed below System Components Type Part Number Compressor Lubricant Food Grade Nuvair 455 1 Gal Other Sizes Available 9406 LP Filtration Element R...

Page 19: ...Nuvair Champion LP NUVAIR rev 010512 Champion LP Operation Manual Page 19 16 0 Service Record Log Date Technician Name Service Performed...

Page 20: ...ous Decomposition Products Carbon monoxide Carbon dioxide VI Health Information Eye Contact Flush eyes with water for 15 minutes Call physician if irritation develops Skin Contact Wash skin with soap...

Page 21: ...egin with the date of shipment from NUVAIR Maintenance Items Any materials which are consumed or otherwise rendered not warrantable due to processes applied to them are considered expendable and are n...

Page 22: ...Pro CO High Temp Combo 30 Gallon or Larger receiver tank Breathing Air Filtration 3 Stage or 4 stage Low Oil Level Switch Low Oil Pressure Switch Low Tank Pressure Switch 4 Point Lifting Eyes Enclosed...

Page 23: ...Nuvair Champion LP NUVAIR rev 10512 Champion LP Operation Manual...

Page 24: ...n LP NUVAIR rev 10512 Champion LP Operation Manual Nuvair 2012 All Rights Reserved Phone 1 805 815 4044 Fax 1 805 815 4196 2949 West 5th Street Oxnard CA 93030 USA Email info nuvair com Web www nuvair...

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