Neutec MIDI00SP Operator'S Handbook Manual Download

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MAN00080-01-EN

IMPORTANT:

Please read this handbook before using

the Neutec/USA® Studio™ Plus

Laser Welder

MIDI00SP

This device has been designed in compliance with IEC EN 61010-1 and IEC EN 60825-1 safety standards to prevent injury to the

operator if used correctly and properly. However, no engineering design can make this device safe if it is not used and maintained

properly and in compliance with safety standards. This manual should be read carefully and in its entirety before performing any

operation. Failure to follow instructions and safety standards may cause injury to the operator and the device.

Summary of Contents for MIDI00SP

Page 1: ...y standards to prevent injury to the operator if used correctly and properly However no engineering design can make this device safe if it is not used and maintained properly and in compliance with safety standards This manual should be read carefully and in its entirety before performing any operation Failure to follow instructions and safety standards may cause injury to the operator and the dev...

Page 2: ... 8 Installation 10 Transport 10 Unpacking 10 Positioning 10 Preliminary checks 10 Device specifications 11 Technical specifications 11 Electrical connections 12 Power supply tolerances 12 Device specifications 12 Technical specifications 12 Applicable standards and directives 12 Intended use 12 Improper use 13 Labels and safeguards 13 Operator interface 14 Controls and indicators 14 Back connectio...

Page 3: ...ing the coolants 18 Checking the filters 18 Checking the protective glass slide 18 Routine Maintenance 18 Removal of the liquid 18 Filling refilling the liquid 19 Cleaning the filters 19 Replacing the protective glass slide 19 Checking alignment 19 Correcting the alignment 20 Repairs 20 Recommendations 20 Diagnostics 21 Errors and Warnings 21 Warnings 21 ...

Page 4: ... no liability for direct or indirect damages to persons property or animals caused by use of the device in conditions other than those set out in this manual The manufacturer reserves the right to make changes without notice to this documentary material or to the device to which it refers Safety pictograms Danger indicates acondition or situation that may cause death or serious injury Warning indi...

Page 5: ...vel for pulsed lasers with awavelength of 1064 nm in compliance with the relevant EN 207 standard Laser welding can be dangerous Protect yourself and others from possible serious injury or death Keep children away Keep persons wearing pacemakers away unless they are provided with specific medical consent Welding as with most work involves risks Welding is safe if proper precautions are taken The w...

Page 6: ...e room where the device is located The interlock switch electrical connections are shown in the figure below Purpose The Interlock switch serves to prevent operation of the laser when safety issues arise This precaution is mandatory if working with the welding chamber open or when the bottom of the welding chamber is removed A blind interlock connector is provided for use on the device with the bo...

Page 7: ...e for easy access by the user Purpose The button immediately stops the device and is for use in the event of danger to the operator or the device Operation The button cuts power to all electrical parts electronic equipment instantly Enabling key PIN Description An enabling switch operated by key or alternatively by an electronic PIN Purpose It prevents operation of the device by unauthorized perso...

Page 8: ...not adequately supported by mechanical means Risk or Danger PPE available Crushing of the hands or limbs Work gloves protective overalls Abrasion cuts Protective eyewear Eye damage due to projected material Precautions for packaging material Keep the original packaging for future use Always pack the device during transport and or movement The packaging consists of a cardboard box a bottom and top ...

Page 9: ...distilled water avaiable only if the shipping period is in winter time FIR03002 2 LT Syringe for liquid refill C Cat 50x50 LXA10004 1 PZ RL 3 8 4 FOX adapter for air argon MWW00240 e MWW00241 MWW00707 1 1 PZ 15 cm USB Pendrive OME00337 1 PZ Rilsan blue tube Ø 8x6 MWW00710 4 mt Power cord LE000008 1 PZ Footswich pedal RIC0056M 1 PZ Protective ring spacer ring and glass holder flange D2109234 LS0006...

Page 10: ...g The device should be positioned in a location and environment suited to the use for which it was designed laboratory use sheltered from the weather such positioning should be performed by qualified personnel Acceptable temperatures from 10 C to 40 C Acceptable relative humidity from 30 to 90 Maximum height above sea level 2000 m When positioning the laser welding machine please take the followin...

Page 11: ...ations Characteristic Model MIDI00SP Power supply 1 ph 115 230 VAC 10 50 60Hz 16 A Max Pulse power and Duration 2 5 J at 6 mS Peak Pulse power 2 5 kW Average Power 25 W FrequencyofRepetition 0 5 3 Hz Spot Size 0 3 to 1 5 mm Stereomicroscope 10X at 45 binocularand cross hair by Leica Weight 30 Kg ...

Page 12: ... successive interruptions The voltage dips should not exceed 20 of the peak voltage for more than one cycle There should be no more than 1s between voltage dips Device specifications Technical specifications Power supply 110V 230V Maximum working cycle shots hour 7200 10 Frequency 50 60 Hz with machine settings at 1 2kW 1 3ms 2Hz and ambient room temperature 25 C 77 F Phases single Working tempera...

Page 13: ...t up food Do not use the laser welder to dry clothes and materials Labels and safeguards 1 Emergency button use only in case of emergency Disconnects the power supply from the device turning it off instantly when pressed 2 LASER aperture warning label located near the laser beam output inside the welding chamber ETI00129 LASER APERTURE This label indicates the laser beam output side 3 Laser emissi...

Page 14: ...ion see paragraph 8 Radiator cooling do not cover leave at least 5cm of free space between the rear side and the wall 9 Water level for the proper equipment functioning the cooling level must always reach the MAX Use bi distilled water ONLY for refilling filling up 10 Opening hosting pipes for filling empting water tank Back connection 1 Resettable fuses 2 Power outlet 3 Main power switch 4 Shield...

Page 15: ...ndition and that there are no defective or worn parts Perform any regular maintenance or repairs that may be required Positioning and ergonomics Microscope eyepieces Remove the caps that protect the stereo microscope insert the eyepieces and once positioned properly in the housing tighten the fixing screw Store the caps and eyepiece wrappers for future use One of the eyepieces has a crosshair for ...

Page 16: ...of the display s board Firmware revision of the microprocessor board Laser shots counter Digit the numeric code 0000 and press OK to enter the stand by mode To make the machine operational press and hold fo a second the GREEN key icon Pic 1 and wait for it to become RED Pic 2 Operators may always interact with working parameters using the touch screen display On the left side of the screen we can ...

Page 17: ...frame holding a protective glass If you wish you can use one system or the other for the supply of shielding gas or air cooling The output of the gas air is controlled by a solenoid valve which is activated by depressing the pedal every first frequency shot chain The inlet pressure must not exceed 4 bar Do not connect pressure higher than the maximum allowed as this may damage the solenoid valve E...

Page 18: ... and the integrity of the safety labels and IDplate every six months contact the manufacturer if they are discolored or illegible Checking the coolants The equipment is provided of a cooling system working with bi distilled water The water shall be replaced at least every 12 months to avoid having algae or limestone which along time may deposit in the cooling pipes or in the LASER pool cavity Open...

Page 19: ...hoto Clean up the filter with compressed air Replace the filter when it is very dirty replace with a filter of the same type Code RIC00041 Replace regularly this filter because when full of dust and dirt may compromise the proper functioning of the equipment Replacing the protective glass slide Verify at least once in a month the state of the glass placed inside of the room see photo To remove the...

Page 20: ...ted upwards and complete the alignment as described above Only use the viewing window to inspect the inside of the welding chamber it is a good rule to put the device in standby before adjusting the screws to prevent accidentally activating the laser Repairs Repairs should only be made in the event of an anomaly see the chapter Diagnosticsfor more information Repairs should only be performed by Ne...

Page 21: ...inside the machine is not working Solution Call for the service Warnings All the below Warning messages are displayed because of external conditions affecting the proper functioning of the equipment and can be solved without switching it off Warning 1 Remote interlock Syntom Remote interlock open Solution Close the remote interlock contact to start working again Warning 2 H2O too hot Syntom Coolin...

Page 22: ...ature too cold Syntom The temperature of the internal electronics is too low Solution Install the equipment in a warmer place avoid sudden changes in temperature too high Wait until the device resets automatically do not turn left on to speed up the process If the machine doesn t start automatically call for the service 2011 2020 Neutec USA Tutti i diritti riservati Revision Date Note 00 03 06 202...

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