N&W Global Vending Canto LB 3600 Installation Operation & Maintenance Download

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InstallatIon, operatIon, MaIntenance

english

. N

. H 83127 00

dition

1 11 - 2009

LB 3600

Canto

230 V

Summary of Contents for Canto LB 3600

Page 1: ...Installation operation Maintenance EN English Doc No H 83127 00 Edition 1 11 2009 LB 3600 Canto 230 V ...

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Page 4: ... children and by people having reduced physical sensorial or mental skills under the supervision of people responsible for their safety or specifically trained on the use of the machine Children shall be prevented from playing with the machine by the people in charge of their supervision for the environment Some tricks will help you to protect the environment use biodegradable products to clean th...

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Page 7: ...r 16 Stirrer sugar dispenser 16 Capsule dispenser 17 Coffee dispensing cycle 18 Checking and adjusting the setup 19 Instant dispensing 20 Programming 21 Display 21 Keyboard 22 Power on 22 Normal operation mode 23 Filler menu 23 Statistics 23 Individual price 24 Temperature display 24 Test dispensing 25 GSM prealarms 25 EVA DTS transfer 25 Technician menu 25 Payment systems 26 Prices 29 Doses 30 VM...

Page 8: ...at can be found on the rating plate arranged inside on the right side The plate see figure is the only one recognised by the manufacturer and it contains all the data that enable the manufacturer to supply technical information of any kind in a quick and safe manner and to facilitate the manage ment of spare parts In casE OF FAILURE In most cases any technical problem can be solved by carrying out...

Page 9: ... system The machine is electrically pre arranged for systems with an Executive MDB or BDV protocol and for the as sembly of 24 Vdc validators The space is not only arranged to accommodate the coin mechanism but also to assemble the most wide spread payment systems optionals Sales prices You can set up a programmable different price for every single selection A sales price that is the same for all ...

Page 10: ... Coffee unit ratio motor Capsule release magnet Pump Whippers fuse protection Main electric circuit Board and coin mechanism supply transformer primary and secondary Container capacity Coffee capsules N 400 ca Stirrers if available N 950 ca Containers having a 2 45 or 4 5 or 6 5 l capacity can be mounted for instant products according to models The indicative product quantity is summed up by the f...

Page 11: ...on lock The lock is complete with a silver key for normal opening and closing operations It is possible to customise the locks by using a kit made available as an accessory and intended to change the lock combination The kit is composed by a change key black of the cur rent combination as well as by change gold and use silver keys of the new combination Sets of change and use keys with other combi...

Page 12: ... to remove any bacterium that may have built up during storage It is recommended to use sanitising products also in order to clean the surfaces not directly in contact with foodstuffs Some parts of the machine can be damaged by corro sive detergents The manufacturer will disclaim all responsibility for any damage caused by the non observance of the above or by the utilisation of corrosive or toxic...

Page 13: ...ed To load the column act as follows Open the machine door Pull the shelf to release the dispensing compartment Turn the shelf to the outside Remove the lid from the cup stacker Load the cups Stacker completely empty Fill in the columns with cups excluding the one rela tive to the dispensing hole Close the machine door and wait for the first full column to reach the dispensing hole Open the machin...

Page 14: ...ghts by inserting the machined side into the corresponding slot loading coffee capsules Lift the cover and fill in the container with coffee cap sules see fig 9 The capsules can be inserted by chance the vending machine will automatically position them in the release tube Replace the cover Pay attention not to apply any pres sure on the capsules Never place any object on top of the container The c...

Page 15: ... all the components by using sanitising products observe the dosage recommended by the producer Make sure that all visible residuals and films are me chanically removed Use pipe cleaners and brushes if necessary Sanitise by making use of sanitising products Dip the components into a container with the sanitising solution you have prepared before for about 20 Reassemble the feeders and the water fu...

Page 16: ...erference with the capsule selection disk If neces sary align the machine Act manually by rotating it gently on the drive pin of the agitator the selection disk shall be positioned so that a capsule shift cell is aligned to the discharge hole After having positioned the disk slightly press to insert it into its seat replace the separator ring replace the capsule container replace the agitator spre...

Page 17: ...the cup shift arm and to the position of the compartment on the guide Make sure that the three fastening points are properly hooked Mixer channels Use a small vacuum cleaner or a brush to clean the fun nel area and the container support surface by removing any powder residue at regular intervals Surfaces can be cleaned by using a wet piece of cloth Service interruption If the machine should be off...

Page 18: ...t see fig 15 When the door is open you are not allowed to access any live part Only the parts protected by covers and marked by the label power off before removing the cover will remain live inside the machine Before removing these covers it is necessary to detach the power supply cable from the mains You can close the door only after having removed the key from the door switch unpacking the vendi...

Page 19: ...ube that can support the mains pressure and of a type suitable for foodstuffs min inner diameter 6 mm see fig 18 It is recommended to apply a tap on the water mains outside the machine in an accessible posi tion Overflow device The water inlet solenoid valve see fig 18 is complete with an overflow device that can mechanically lock the water inlet as a result of a malfunction of the solenoid valve ...

Page 20: ...y using only cables of the HO5 RN F or HO5 V V F or H07 RN F type 3x1 1 5 mm2 in cross section It is forbidden to use adapters multiple sockets and or extensions THE MANUFACTURER WILL DISCLAIM ALL RE SPONSIBILITY FOR ANY DAMAGE CAUSED BY THE NON OBSERVANCE OF THE PRECAUTIONS MEN TIONED ABOVE Payment system assembly The machine is sold without any payment system As a consequence only the installer ...

Page 21: ...y by using the special function of the test menu in the Technician mode if the optional water supply kit from internal tank is mounted or as a result of any maintenance operation requiring the operator to empty the boiler and not the air break SANITISING MIXERS AND FOOD CIRCUITS FOR THE FIRST TIME As soon as you install the machine carefully sanitise the mixers and the conduits intended to dispens...

Page 22: ...ng fas tened by means of a screw and mount the device onto the ring as it is shown by fig 20 STIRRER SUGAR DISPENSER The dispenser is driven by a bidirectional motor that will alternatively release a stirrer from the external stacker and a stirrer from the internal one The special profile of the cam driving the device will move the mobile stirrer support and accommodate a stir rer in the ejection ...

Page 23: ...ules is reversed some times after which coffee based selections are locked with a no coffee failure If a coffee based selection is required during this time the Wait please message will appear If the motor should fail to rotate within a well defined time interval for any reason whatsoever the direction of rota tion is reversed if this attempt should also fail coffee based selections are locked wit...

Page 24: ...will push the concave bottom of the capsule against the piercing filter The conical needles of the piercing filter pierce the capsule bottom and extract coffee while retaining the ground coffee inside the capsule At the end of the dispensing cycle the water in the cap sule will come out through the 3rd way of the dispens ing solenoid valve and the capsule bottom resume its concave shape The ratio ...

Page 25: ...e of instant products the water dose and the temperature are directly controlled by the microproces sor To change them follow the programming procedures standard setUP The vending machine is supplied set up as follows coffee temperature at the spout 72 78 ca instant product temperature at the spout 75 ca The standard settings of the vending machine assigns all selections the same price expressed i...

Page 26: ...le of the drink However you may have to repeat it for various reasons After having found out the selection on which to act act as follows by means of the corresponding menu Confirm the type of spout in use single double colour The spout pump match is established by the manufacturer Confirm the water dispensing cycle to initialise the pump and the water circuit Confirm the execution of calibration ...

Page 27: ...all checks are performed Operations that can be performed when the door is closed The selection is dispensed and messages are dis played for the user Filler menu Statistical findings and execution of simple checks on the operation and on dispensing cycles Technician menu The setups and the performances of the machine are programmed on two levels Reduced To manage the parameters and doses of select...

Page 28: ... item on the display Exit Key used to go back from a sub menu to a higher level menu or not to confirm the data item that is currently active It is also used to move from the Filler mode to the Techni cian mode and vice versa To access the programming menus power on the ma chine when the door is open by acting on the door switch and by pressing the programming button POWER ON Whenever you power on...

Page 29: ...or another delivery DRINK READY SERVE YOURSELF filler menu Press the programming button on the machine door once to set the machine to the filler menu mode The first item of the filler menu appears on the display with a series of available operations The last line shows the menu and number showing the level you are in Press the Enter key to access the menu Press the Exit key to go back to the prev...

Page 30: ... the blinking message Do you confirm Press the Enter key to reset the statistics The display will show the Running message during the operation to reset the statistics individual price The machine can manage up to 4 different prices per selection which can be active according to the time band you have set standard or promotional and or the payment system in use Use this function to vary the sales ...

Page 31: ...s intended to man age prealarms EVADTS TRANSFER If you activate this function the machine will be waiting for connection with a device for the purpose of acquiring EVADTS statistics TECHNICIAN menU The main software functions required to manage the ma chine operation as well as possible are briefly explained here below They are grouped by logic of utilisation and not necessarily in the order they ...

Page 32: ...When the display is positioned on the LINE VALUE AS SOC function line programming of the programming menu you can vary the value of the 6 coin lines of the validator from A to F Decimal point Press the Enter key to display the position of the deci mal point i e 0 decimal point disabled 1 XXX X one decimal digit after the point 2 XX XX two decimal digits after the point 3 X XXX three decimal digits...

Page 33: ...ck the label showing the position of the coins on the coin mecha nism Coins not accepted Used to program the rejection of a coin in case of exact amount For the coin value correspondence check the label showing the position of the coins on the coin mecha nism exact amount value Used to define the combination of empty tubes intended to set the coin mechanism to the exact amount mode All possible co...

Page 34: ...eding the amount you have programmed by this function will be cashed Coins accepted Used to define which coins shall be accepted among those recognised by the validator when the change tubes are full For the coin value correspondence check the coin mechanism configuration Coins returned Used to define which coins shall be used to give the change among those available in the tubes This param eter i...

Page 35: ...dividually for every single selection or globally the same price for all selections and define the ranges of the promotional time band The machine can manage up to 4 different prices for every single selection which may be active according to the time band you have set up either standard or promo tional and or the payment system in use prices INDIVIDUAL PRICE GLOBAL PRICE PROMOTIONAL TIME BAND tec...

Page 36: ...ose table A drink can be composed by max 4 ingredients powder s and water Every single water dose can be associated with several powders To dispense water act on the following parameters Mixer Mixing mode For every single selection you can set the duration of the mixing cycle for every single water dose composing the selection The duration can be set in two different modes absolute i e not dependi...

Page 37: ...CLE use this parameter to dispense pow der before water to improve the drink quality recom mended for instant coffee ON A STEP BASIS use this parameter to dispense powder at intervals you can set up from 1 to 5 at the same time as water Dripping You can define the wait time you can programme it from 0 to 2000 hundredths of a second from the end of deliv ery to the closure of the shift arm for ever...

Page 38: ...le This function acts on instant coffee based selections Selections are identified in the layout and their identifica tion can not be changed If you enable this function in all coffee based selections if made available powder dispensing occurs before water dispensing However you can change this parameter one by one for every single instant coffee based selection vm Configuration This group of func...

Page 39: ...custom ised and saved before by means of the Save modified DB function To restore factory settings initialise the machine Display This group of functions controls all display parameters Language Use this function to select the language you wish to use to display the messages among those made available by the software Secondary language To select a second language to display the messages in the nor...

Page 40: ...aged individually 2 two internal tanks managed to load water alternatively from the two tanks Photocell On the models equipped with a cup sensor composed by a photocell detecting the presence of an object in the dispensing compartment If the function is enabled and an object is detected in the dispensing compartment the cup is not released and the No cup message will appear on the display Moreover...

Page 41: ...system of the machine is arranged for bank connection with other automatic vending machines Samba Samba Top and Diesis Setup Use this function to set up the hierarchies of the master slave1 slave2 relations between connected vending machines This machine can be configured as Master i e control ling the second machine or as Slave i e controlled by the other one Moreover set the two digit XX or thre...

Page 42: ...t system date as the installation date The date is printed at the time of rolling out statistics Programming the machine code When the display is set to the Machine Code function you can change the 8 digit numeric code identifying the machine default to 0 Aspirator management Use this function to set the continuous operation of the suction fan wheel of instant products ON fan wheel always on OFF f...

Page 43: ...dosers for 2 seconds operating whippers for 2 seconds at the various speeds dispensing a cup dispensing a stirrer rotating the brewing unit checking the washing button full liquid waste container the machine will remain in stand by mode until you operate the full liquid waste container microswitch manually LED test checking the backlighting operation of front panels and areas relative to the light...

Page 44: ... default End of transmission if enabled it can recognise the end of transmission signal sent to the latest package and interrupt data transmission dex ucs no parameter can be configured for this protocol Data transmission Function used to select which communication interface to use for the data transfer The following interfaces are made available RS232 and IrDA to dialogue with data acquisition de...

Page 45: ...currently available in the change tubes Aud 2 Money to the tubes Money conveyed to the change tubes Aud 3 Money to the coin box Money conveyed to the coin box Aud 4 Change returned Total amount of the money that has been returned Aud 5 Surplus Surplus money Amounts paid by the customer in excess and not returned in case no money is available for change Aud 6 Unloading of tubes Value of the coins d...

Page 46: ...file with all the statistical data currently available on the vending machine Please specify the name you wish to assign to the file e g CANTO000 STA delete Use this function to delete one or more than one statis tics file on the up key you have inserted delete all Use this function to delete all the statistics files on the up key you have inserted GSM Global System for Mobile communications The c...

Page 47: ...oiler The machine stops if the instant boiler water has not reached the temperature after having heated for 20 minutes since you powered on the machine or last made a selection Machine board No communication between the C P U board and the machine board Coin mechanism The machine stops if it should receive an over 2 sec pulse on a validator line or if the communication with the serial coin mechani...

Page 48: ...s involving that mixer will be disabled Pump 1 7 Fault If the current input of a pump should fall outside the range of default values all the selections involving that pump will be disabled Short Circuit Mosfet The machine fails if a device intended to control direct current motors on the actuation board mosfet remains active Short Circuit This failure is displayed if the software should detect a ...

Page 49: ... 6 months After having exceeded 5 000 dispensing cycles when you access the filler menu the display will show the check filter message and the number of selections made after the last replacement After replacing press key to reset the counter For maintenance please act as follows detach the teflon tube for connection with the boiler and the tube for hydraulic control of the piston from the up per ...

Page 50: ...apter Sanitis ing mixers and food circuits Channels and mixers At regular intervals it is necessary not only to remove any powder residue from the parts outside mixing units in particular in the funnel area but also to sanitise the parts in contact with the mixer drink It is absolutely forbidden to use water jets for cleaning The parts to be cleaned are listed here below Powder funnels mixers and ...

Page 51: ...y way Access the Filler mode to wash the mixer see the relative paragraph and add some drops of the sanitis ing solution into the various funnels After having sanitised rinse the parts abundantly to remove any residue of the solution in use Mixer spouts If it had been necessary to disassemble the instant shelf pay attention to the spout pump combination in use before during the reassembly phase As...

Page 52: ... notch on the microswitch actuation gear with the snail gear support arrow observe the orientation of snail gears as it is represent ed by the figure PRODUCT CONTAINERS Remove the containers from the machine Disassemble the product outlet ports and extract the scrolls from the rear side of the container Clean all the parts by using a solution of hot water and sanitising products and dry them caref...

Page 53: ...erclockwise heat protection of boilers In case of action check and remove the cause of the failure before restoring the thermostats manually Instant boiler Anti boil thermostats manually resettable will deacti vate the boiler heating element as a result of a failure of the control system Anti boil thermostats will become active as soon as steam is condensed in the overflow tube by way of boil ing ...

Page 54: ...ming After having loaded the software use the new board to define which type of keyboard to use before initialising or programming the various parameters To access the pre programming function keyboard choice hold down the pre programming button see fig 38 9 while powering on the machine The display will show the pre programming message flashing on and off Press button 9 quickly to scroll the list...

Page 55: ...atsoever Fig 38 Micro door optional 1 Validators 2 Battery jumper 2 3 3 To the button LED board 4 Not used 5 JP4 WDI jumper closed 6 Up key 7 Numeric selection keyboard optional 8 Programming button 9 Graphical display 10 not used 11 RS232 serial port 12 EXE BDV payments 13 MDB payments 14 Can Bus 15 Can Bus 16 JP1 Can Bus jumper closed 17 Buzzer 18 Not used 19 Not used 20 Not used 21 RAM data exp...

Page 56: ... the green LED 8 29 shows the volumetric counter pulses if mounted the green LED 5 5 is signalling that 34 Vdc is applied the green LED 7 24 is signalling that 34 Vdc is regu lated and applied INSTANT BOILER CONTROL RELAY This relay is intended to control the trip of the instant boiler heating element RELAY FUNCTION see the wiring diagram RL1 PM RL2 ESP1 RL3 MTP RL4 ESC RL5 ER RL6 M RL7 EEA RL8 MT...

Page 57: ... shelf CURRENT REGULATOR BOARD The current regulator board will supply lighting LEDs by means of direct current The board will provide for the constant brightness of aesthetic panels The board is arranged at the bottom of the coin mecha nism compartment Fig 41 To the CPU board 1 To the lighting LEDs 2 Fig 40 To the actuation board 1 Connector with the boiler heating element 2 ...

Page 58: ...r 2 Hot water tap optional 3 Instant boiler 4 Mechanical filter 5 Air break 6 Anti boil thermostats 7 Safety thermostat 8 Coffee unit 9 Capsule release 10 Capsule container 11 Piston solenoid valve 12 Coffee dispensing solenoid valve 13 Vibration pump 14 Volumetric counter 15 espresso hydraulic circuit ...

Page 59: ... enable status and the numeric value of the functions Confirmation enter key Press the confirmation Enter key to move to the lower level or to confirm a data item you have just en tered or modified Exit key Press the Exit key to move back to the upper level or to quit a field intended to modify a function After hav ing reached the highest Menu level press this key once again to move from the Techn...

Page 60: ... CUTOUT KS1 SAFETY CUTOUT KS3 4 PUMP PROTECTION CUTOUT LCD LIQUID CRYSTAL DISPLAY LF LAMP M COFFEE UNIT MOTOR MAC1 COFFEE GRINDER MC1 STIRRER COLUMN MICRO MD1 INSTANT DOSER MDB MDB COIN MECH CONNECTOR MDF1 COLD INSTANT DOSER MDZ SUGAR DOSER MF1 INSTANT WHIPPER MFB FRESH BREW MOTOR MMA1 GRINDING REGULATION MOTOR MP PROGRAMMING MICRO MSB CUP RELEASE MOTOR MSCB CUP COLUMN SHIFT MOTOR MSP STIRRER RELE...

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Page 63: ...LB 3600 Canto 230V ...

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Page 66: ...sx48700 ...

Page 67: ...Canto Door ...

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Page 71: ...all responsibility for any inaccuracy contained in this publication that can be ascribed to printing and or transcription errors All instructions drawings tables and information in general contained in this publication are confidential and can be neither entirely nor partially reproduced or transmitted to third parties without the written consent of the Manufacturer who has the sole ownership ...

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