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manual-r-pul, 30p, 21 April, 2000

MYUNGSAN HYDRAULIC ROTATABLE PULVERIZER

OPERATION AND PARTS MANUAL

MYUNGSAN

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Summary of Contents for MS1000FHR

Page 1: ...manual r pul 30p 21 April 2000 MYUNGSAN HYDRAULIC ROTATABLE PULVERIZER OPERATION AND PARTS MANUAL MYUNGSAN ...

Page 2: ... by warranty claims WARRANTY INFORMATION WARRANTY is provided as part of the Myungsan support program for customers who operate and maintain their equipment as described in this manual Should the equipment be abused or modified to alter its performance beyond original specifications the warranty will become void Setting the carrier hydraulic pressure above specification or changing the size of the...

Page 3: ...0FHR 3 2 MS1000FHR 3 3 MS1300FHR CHAPTER 4 INSTALLATION 11 4 1 GENERAL VIEW OF CRUSHER 4 2 HYDRAULIC CIRCUIT 4 3 PULVERIZER MOUNTING PROCEDURE 4 4 PULVERIZER REMOVAL PROCEDURE CHAPTER 5 OPERATION AND MAINTENANCE 15 5 1 PRECAUTIONS FOR SAFE OPERATION 5 2 MAINTENANCE CHAPTER 6 TROUBLE CAUSE AND REMEDY 22 CHAPTER 7 EXPLODED VIEW AND PARTS LIST 23 7 1 EXPLODED VIEW 7 2 PARTS LIST ...

Page 4: ... 3 Check all the necessary maintenance procedures are completed 4 The operator should quit the operation immediately if anyone moves in the working area which is much larger than that of excavator due to the risk of flying debris 5 Before leaving the excavator set the boom lower position and insure the excavator is stable Never leave the excavator while the engine is running Fasten the parking bra...

Page 5: ...4 10 Do not operate this pulverizer when you are under the influence of drug or alcohol 11 Detach pulverizer from excavator during transport 12 Observe the excavator manufacturer s safety regulations ...

Page 6: ... safety signs Keep safety signs in good condition replace missing or damaged safety signs Understand signal words Indicates immediate hazards which will results in severe personal injury and death Indicates hazards or unsafe practices which could result in severe personal injury or death Indicates hazards or unsafe practices which could result in damage to the machine or personal injury GREASING I...

Page 7: ...ing 2 DANGER DECAL 1 one on front side of body 3 DANGER DECAL 2 one on back side of body 4 LOGO DECAL one on front side of body 5 MODEL DECAL one on back side of body 6 MODEL and SERIAL NUMBER plate one on front side of top bracket 7 WARNING DECAL one on back side of top bracket ...

Page 8: ...7 ITEM 1 GREASE DECAL ITEM 2 DANGER 1 DECAL ...

Page 9: ...8 ITEM 3 DANGER 2 DECAL 2 ITEM 6 MODEL and SERIAL NUMBER PLATE ITEM 7 WARNING DECAL ...

Page 10: ... 39 509 61 459 18 28 61 459 87 799 28 40 87 799 153 648 40 60 90 2 296 100 2 543 126 3 200 Dimension Length in mm Width in mm 47 1 200 54 1 360 58 1 480 Jaw Opening in mm 33 835 36 926 43 1 100 4 651 320 4 651 320 4 651 320 Max Working Pressure Cylinder psi bar Motor psi bar 3 052 210 3 052 210 3 052 210 100 200 100 250 150 300 Flow Range Q Cylinder lpm Motor lpm 10 20 10 30 10 40 1 31 1 30 1 52 C...

Page 11: ...10 CHAPTER 3 EXTERNAL DIMENSIONS Model Length L Width W Opening Width O MS850FHR in mm 90 2 296 47 1 200 33 835 MS1000FHR in mm 100 2 543 54 1 360 36 926 MS1300FHR in mm 126 3 200 58 1 480 43 1 100 ...

Page 12: ...ER 4 INSTALLATION 4 1 GENERAL VIEW No Name 1 Hydraulic Pump 2 Oil Tank 3 Main Control Valve 4 Directional Control Valve for Cylinder 5 Directional Control Valve for Rotating Motor 6 Pedal Switch 7 Electric Fuse ...

Page 13: ...12 4 2 HYDRAULIC CIRCUIT ...

Page 14: ...the excavator s arm and pulverizer top bracket pivot together 5 Pick the pulverizer up into a proper position where the second linkage pin can be inserted Insert pin 5 Connect the hydraulic hoses to the manifolds or fitting located on each side of the Top bracket Tighten the bolts or cap to the proper torque When installation is complete fully extend excavator bucket cylinder to curl pulverizer Ch...

Page 15: ...xtreme caution must be taken when removing pulverizer hydraulic hoses or possible injury or death could result 2 Disconnect the hydraulic hoses Be careful not to contaminate the hydraulic system by plugging the hydraulic hoses 3 Remove the bucket cylinder pin from the pulverizer mounting bracket 4 Remove the arm pin of the excavator from the pulverizer mounting bracket ...

Page 16: ...15 CHAPTER 5 OPERATION AND MAINTENANCE 5 1 PRECAUTIONS FOR SAFE OPERATION 1 Check the excavator position is stable 2 Do not use pulverizer like a lever ...

Page 17: ...16 3 Do not pull or push object with pulverizer when cylinder is acting 4 Do not hit the pulverizer against the object ...

Page 18: ...17 5 Inadequate operation can cause damage to the cylinder rod 6 Operate carefully not to hit the excavator with the pulverizer ...

Page 19: ...ore than 1mm due to heavy wear or breakage à Replace 6 Rotation motor malfunction Problem of motor pinion or bearing à Adjust brake valve pressure Replace 7 Grease Grease every 4 8 working hours Slew ring Pins Gear 8 Damage on the structure Check crack breakage damage à Repair 9 Oil leakage Check piping and seals à Tighten Replace seals 10 Pressure setting Check main relief pressure à Adjust relie...

Page 20: ...ON Rotating attachments in storage should be lubricated at least every six months Equipment operating frequently in extreme environments should be lubricated at least every eight hours If old grease is noted to be in good condition and free of contamination the interval may be extended Conversely if the old grease is contaminated or deteriorated the interval should be shortened LUBRICATION PROCEDU...

Page 21: ...LPM 4 12 GPM hydraulic circuit There are minimum and maximum pressure and flow requirements which may vary depending on the model of the attachment These requirements are listed in the specification chart BRAKE VALVE PRESSURE ADJUSTMENT The rotation motor on the attachment is equipped with Brake Valve Dual Relief Valve The pressure adjusting procedures of the brake valve are as follows 1 Loosen th...

Page 22: ...lverizer up off the ground using wood blocking 2 Grease the pins and machined bores of the mounting bracket of the attachment Then apply a generous amount of grease to shear blades cylinder rod and all other exposed and unpainted surfaces ...

Page 23: ...eck the piping turn on stop valve à Replace damaged seal à Replace damaged seal 2 Motor do not rotate 2 1 Electric shortage 2 2 Sticking in solenoid valve 2 3 Motor damage 2 4 Breakage of pinion or motor 2 5 Too low brake pressure à Check battery or electric wire Connect wire à Repair solenoid spool or replace with new one à Repair or replace with new one à Replace with new one àAdjust brake valve...

Page 24: ...23 CHAPTER 7 EXPLODED VIEW AND PARTS LIST 7 1 EXPLODED VIEW ...

Page 25: ...BUSH B4 MF0301800 1 x 2 19 CUTTER MF0301900 1 x 2 20 PLATE M MF0302000 1 21 HOSE I MF0302100 1 x 4 22 ELBOW CAP MF0302200 1 x 4 23 NIPPLE SHAFT MF0302300 1 x 2 24 FLANGE HALF MF0302400 2 x 4 25 PIN STOPPER MF0302500 1 x 4 26 O RING MF0302600 1 x 4 27 BOLT MF0302700 1 M12 x L35 D 28 BOLT MF0302800 4 M12 x L45 29 BOLT MF0302900 88 M16 x L70 30 BOLT MF0303000 28 OPTION 31 WASHER MF0303100 80 M16 32 B...

Page 26: ...00 1 ISI180 46 BACKUP RING MF0304600 1 For ISI180 47 O RING MF0304700 1 G210 48 BACKUP RING MF0304800 1 For G210 49 O RING MF0304900 1 P180 50 BACKUP RING MF0305000 1 For P180 51 PISTON PACKING MF0305100 1 x 2 OSI220 52 BACKUP RING MF0305200 1 x 2 For OSI220 53 O RING MF0305300 1 G150 54 COVER C MF0305400 1 55 COVER B MF0305500 1 56 WASHER MF0305600 14 M12 57 BOLT MF0305700 30 M16 x L55 ...

Page 27: ...4 MF0401800 1 x 2 19 CUTTER MF0401900 1 x 2 20 PLATE M MF0402000 1 21 HOSE I MF0402100 1 x 4 22 ELBOW CAP MF0402200 1 x 4 23 NIPPLE SHAFT MF0402300 1 x 2 24 FLANGE HALF MF0402400 2 x 4 25 PIN STOPPER MF0402500 1 x 4 26 O RING MF0402600 1 x 4 27 BOLT MF0402700 1 M12 X L 35 D 28 BOLT MF0402800 4 M12 X L45 29 BOLT MF0402900 88 M16 X L70 30 BOLT MF0403000 28 OPTION 31 WASHER MF0403100 80 M16 32 BOLT M...

Page 28: ... 1 ISI 180 46 BACKUP RING MF0404600 1 For ISI 180 47 O RING MF0404700 1 G210 48 BACKUP RING MF0404800 1 For G210 49 O RING MF0404900 1 P180 50 BACKUP RING MF0405000 1 For P180 51 PISTON PACKING MF0405100 1 x 2 OSI 220 52 BACKUP RING MF0405200 1 x 2 For OSI 220 53 O RING MF0405300 1 G150 54 COVER C MF0405400 1 55 COVER B MF0405500 1 56 WASHER MF0405600 14 M12 57 BOLT MF0405700 30 M16 x L55 ...

Page 29: ...00 1 17 BUSH L3 MF0501700 1 x 2 18 BUSH B4 MF0501800 1 x 2 19 CUTTER MF0501900 1 x 2 20 PLATE M MF0502000 1 21 HOSE I MF0502100 1 x 4 22 ELBOW CAP MF0502200 1 x 4 23 NIPPLE SHAFT MF0502300 1 x 2 24 FLANGE HALF MF0502400 2 x 4 25 PIN STOPPER MF0502500 1 x 4 26 O RING MF0502600 1 x 4 27 BOLT MF0502700 1 28 BOLT MF0502800 4 29 BOLT MF0502900 88 30 BOLT MF0503000 28 OPTION 31 WASHER MF0503100 80 32 BO...

Page 30: ...400 1 x 3 45 ROD PACKING MF0504500 1 46 BACKUP RING MF0504600 1 47 O RING MF0504700 1 48 BACKUP RING MF0504800 1 49 O RING MF0504900 1 50 BACKUP RING MF0505000 1 51 PISTON PACKING MF0505100 1 x 2 52 BACKUP RING MF0505200 1 x 2 53 O RING MF0505300 1 54 COVER C MF0505400 1 55 COVER B MF0505500 1 56 WASHER MF0505600 14 57 BOLT MF0505700 30 ...

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