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K1042957E Shop Manual
Copyright 2008 DOOSAN
DOOSAN reserves the right to improve its products continuously, delivering the best possible product to
the marketplace. These improvements can be implemented at any time with no obligation to change
materials previously sold. It is recommended that consumers periodically contact their distributors for
most recent documentation on purchased equipment.
This documentation may include attachments and optional equipment not available in your machine's
package. Please call your distributor for additional items that you may require.
Illustrations used throughout this manual are used only as a representation of the actual piece of
equipment, and may vary from the actual item.
Shop Manual
K1042957E
Serial Number 50001 and Up
DX60R
Summary of Contents for 50001
Page 2: ......
Page 4: ......
Page 7: ...1Safety ...
Page 8: ......
Page 10: ...SP001614 Track Excavator Safety Page 2 MEMO ...
Page 12: ...SP001614 Track Excavator Safety Page 4 MEMO ...
Page 56: ...SP001614 Track Excavator Safety Page 48 ...
Page 57: ...1Specifications ...
Page 58: ......
Page 60: ...SP001615 Specification for DX60R Page 2 MEMO ...
Page 62: ...SP001615 Specification for DX60R Page 4 MEMO ...
Page 64: ...SP001615 Specification for DX60R Page 6 ...
Page 84: ...SP001615 Specification for DX60R Page 26 ...
Page 85: ...1General Maintenance ...
Page 86: ......
Page 88: ...SP000016 General Maintenance Procedures Page 2 MEMO ...
Page 90: ...SP000016 General Maintenance Procedures Page 4 MEMO ...
Page 107: ...SP000813 Page 1 Standard Torques SP000813 STANDARD TORQUESSP000813 Standard Torques Edition 1 ...
Page 108: ...SP000813 Standard Torques Page 2 MEMO ...
Page 110: ...SP000813 Standard Torques Page 4 MEMO ...
Page 122: ...SP000813 Standard Torques Page 16 ...
Page 123: ...1Upper Structure ...
Page 124: ......
Page 125: ...SP001623 Page 1 Cabin SP001623 CABIN SP001623 Cabin Edition 1 ...
Page 126: ...SP001623 Cabin Page 2 MEMO ...
Page 128: ...SP001623 Cabin Page 4 MEMO ...
Page 137: ...SP001624 Page 1 Swing Bearing SP001624 SWING BEARING SP001624 Swing Bearing Edition 1 ...
Page 138: ...SP001624 Swing Bearing Page 2 MEMO ...
Page 140: ...SP001624 Swing Bearing Page 4 MEMO ...
Page 145: ...1Lower Structure and Chassis ...
Page 146: ......
Page 147: ...SP001625 Page 1 Track Assembly SP001625 TRACK ASSEMBLY SP001625 Track Assembly Edition 1 ...
Page 148: ...SP001625 Track Assembly Page 2 MEMO ...
Page 179: ...1Engine and Drive Train ...
Page 180: ......
Page 181: ...SP001693 Page 1 Engine q SP001693 ENGINE SP001693 Engine Edition 1 ...
Page 182: ...SP001693 Engine Page 2 MEMO ...
Page 186: ...SP001693 Engine Page 6 MEMO ...
Page 286: ...SP001693 Engine Page 106 4 valve Cylinder Head 4 Valve Cylinder Head Components Figure 121 ...
Page 307: ...SP001693 Page 127 Engine ...
Page 308: ...SP001693 Engine Page 128 Crankshaft and Camshaft Components Figure 167 ...
Page 356: ...SP001693 Engine Page 176 Fuel System Diagram Figure 247 ...
Page 358: ...SP001693 Engine Page 178 Fuel System Components 4 Valve Cylinder Head Figure 248 ...
Page 376: ...SP001693 Engine Page 196 FG009005 Figure 291 ...
Page 421: ...SP001693 Page 241 Engine ...
Page 456: ...SP001627 Drive Coupling Main Pump Page 2 MEMO ...
Page 458: ...SP001627 Drive Coupling Main Pump Page 4 MEMO ...
Page 462: ...SP001627 Drive Coupling Main Pump Page 8 ...
Page 463: ...1Hydraulics ...
Page 464: ......
Page 465: ...SP000028 Page 1 Accumulator SP000028 ACCUMULATOR SP000028 Accumulator Edition 1 ...
Page 466: ...SP000028 Accumulator Page 2 MEMO ...
Page 468: ...SP000028 Accumulator Page 4 MEMO ...
Page 474: ...SP001628 Center Joint Swivel Page 2 MEMO ...
Page 476: ...SP001628 Center Joint Swivel Page 4 MEMO ...
Page 483: ...SP001628 Page 11 Center Joint Swivel CENTER JOINT ASSEMBLY FG013245 Figure 9 ...
Page 484: ...SP001628 Center Joint Swivel Page 12 ...
Page 485: ...SP001629 Page 1 Cylinders SP001629 CYLINDERS SP001629 Cylinders Edition 1 ...
Page 486: ...SP001629 Cylinders Page 2 MEMO ...
Page 488: ...SP001629 Cylinders Page 4 MEMO ...
Page 511: ...SP001629 Page 27 Cylinders 17 Force out pin bushing 1 from body of cylinder Figure 30 ...
Page 515: ...SP001630 Page 1 Swing Motor SP001630 SWING MOTOR SP001630 Swing Motor Edition 1 ...
Page 516: ...SP001630 Swing Motor Page 2 MEMO ...
Page 518: ...SP001630 Swing Motor Page 4 MEMO ...
Page 526: ...SP001630 Swing Motor Page 12 Figure 4 Relief Valve TSR25A Working Description ...
Page 536: ...SP001630 Swing Motor Page 22 Figure 9 Special tool for removing the brake piston ...
Page 558: ...SP001630 Swing Motor Page 44 ...
Page 559: ...SP001686 Page 1 Travel Motor SP001686 TRAVEL MOTOR SP001686 Travel Motor Edition 1 ...
Page 560: ...SP001686 Travel Motor Page 2 MEMO ...
Page 563: ...SP001686 Travel Motor Page 5 MEMO ...
Page 574: ...SP001686 Travel Motor Page 16 PARTS LIST Hydraulic Motor Figure 9 ...
Page 576: ...SP001686 Travel Motor Page 18 Reduction Gear Figure 10 ...
Page 632: ...SP001686 Travel Motor Page 74 ...
Page 634: ...SP001639 Main Control Valve Page 2 MEMO ...
Page 659: ...SP001639 Page 27 Main Control Valve Figure 11 Arm2 Neutral Figure 12 Arm2 Crowd ...
Page 661: ...SP001639 Page 29 Main Control Valve Figure 15 Boom1 Neutral Figure 16 Boom1 Lift Up ...
Page 662: ...SP001639 Main Control Valve Page 30 Figure 17 Boom1 Lower Down ...
Page 663: ...SP001639 Page 31 Main Control Valve Figure 18 Travel R Neutral Figure 19 Travel R Pb4 ...
Page 664: ...SP001639 Main Control Valve Page 32 Figure 20 Boom2 Neutral Figure 21 Boom2 Lift Up Joint ...
Page 680: ...SP001639 Main Control Valve Page 48 ...
Page 681: ...SP001488 Page 1 Main Pump SP001488 MAIN PUMP SP001488 Main Pump Edition 1 ...
Page 682: ...SP001488 Main Pump Page 2 MEMO ...
Page 684: ...SP001488 Main Pump Page 4 MEMO ...
Page 693: ...SP001488 Page 13 Main Pump Figure 6 ...
Page 736: ...SP001640 Remote Control Valve Work Lever Joystick Page 2 MEMO ...
Page 738: ...SP001640 Remote Control Valve Work Lever Joystick Page 4 MEMO ...
Page 751: ...SP001490 Page 1 Dozer Valve SP001490 DOZER VALVE SP001490 Dozer Valve Edition 1 ...
Page 752: ...SP001490 Dozer Valve Page 2 MEMO ...
Page 754: ...SP001490 Dozer Valve Page 4 MEMO ...
Page 761: ...SP001490 Page 11 Dozer Valve 7 Separate the PLUG 2 from the BODY 1 Figure 10 ...
Page 766: ...SP001490 Dozer Valve Page 16 ...
Page 768: ...SP001641 Travel Contorl Valve Page 2 MEMO ...
Page 770: ...SP001641 Travel Contorl Valve Page 4 MEMO ...
Page 788: ...SP001641 Travel Contorl Valve Page 22 ...
Page 789: ...SP001073 Page 1 Pedal Valve SP001073 PEDAL VALVE SP001073 Pedal Valve Edition 1 ...
Page 790: ...SP001073 Pedal Valve Page 2 MEMO ...
Page 792: ...SP001073 Pedal Valve Page 4 MEMO ...
Page 801: ...SP001073 Page 13 Pedal Valve 13 Completd Assembly Figure 23 ...
Page 802: ...SP001073 Pedal Valve Page 14 ...
Page 804: ...SP001692 Hydraulic Schematic Page 2 MEMO ...
Page 806: ...SP001692 Hydraulic Schematic Page 4 MEMO ...
Page 808: ...SP001692 Hydraulic Schematic Page 6 ...
Page 810: ......
Page 811: ...1Electrical System ...
Page 812: ......
Page 814: ...SP001687 Electrical System Page 2 MEMO ...
Page 818: ...SP001687 Electrical System Page 6 ...
Page 846: ...SP001687 Electrical System Page 34 FUEL INJECTION PUMP Figure 19 ...
Page 847: ...SP001687 Page 35 Electrical System EGR VALVE Figure 20 ...
Page 852: ...SP001687 Electrical System Page 40 Air Flow Control Motor Blower Motor Figure 24 Figure 25 ...
Page 853: ...SP001687 Page 41 Electrical System Coolant Flow Control Valve Figure 26 ...
Page 868: ...SP001688 Electrical Schematic DX60R DX80R Page 2 MEMO ...
Page 870: ...SP001688 Electrical Schematic DX60R DX80R Page 4 MEMO ...
Page 872: ...SP001688 Electrical Schematic DX60R DX80R Page 6 ...
Page 874: ......
Page 875: ...1Attachments ...
Page 876: ......
Page 877: ...SP001642 Page 1 Boom and Arm SP001642 BOOM AND ARM SP001642 1Boom and Arm Edition 1 ...
Page 878: ...SP001642 Boom and Arm Page 2 MEMO ...
Page 880: ...SP001642 Boom and Arm Page 4 MEMO ...
Page 888: ...SP001642 Boom and Arm Page 12 ...
Page 889: ...SP001643 Page 1 Bucket SP001643 BUCKET SP001643 1Bucket Edition 1 ...
Page 890: ...SP001643 Bucket Page 2 MEMO ...
Page 892: ...SP001643 Bucket Page 4 MEMO ...
Page 895: ...SP001643 Page 7 Bucket X 1 3T T X X FG012221 4 3 Figure 4 X X X X X HFO3043I Figure 5 ...