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HV Series Fluid Section

Operations Manual

This manual is applicable to the
following models:



HVLS-1000



HVLS-1000-DHV



HVLS-1000-HD



HVLS-1000-SS



MCPA-HVLS



UPLS-1000



HVLS-2000-2



HVLS-2000-4



HVLS-2000-1-DHV

Rev. March 2019

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Summary of Contents for HVLS-1000

Page 1: ...es Fluid Section Operations Manual This manual is applicable to the following models HVLS 1000 HVLS 1000 DHV HVLS 1000 HD HVLS 1000 SS MCPA HVLS UPLS 1000 HVLS 2000 2 HVLS 2000 4 HVLS 2000 1 DHV Rev March 2019 ...

Page 2: ... Barbrow Ln Knoxville TN 37932 USA Tel 865 684 4416 TECHNOLOGY CENTER AND MANUFACTURING 1862 Ives Ave Kent WA 98032 USA Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com For a list of international distributors visit our website at www mvpind com mvp international Use of this product confirms that Magnum Venus Products Inc s standard terms and conditions of sale apply ...

Page 3: ... Page Table of Contents 3 Safety Warning Information 4 Introduction 15 Installing Fluid Section 17 Maintaining Fluid Section 18 Disassembling Fluid Section 19 Reassembling Fluid Section 21 Servicing Accumulator Filter 23 Troubleshooting 24 Specifications 25 Parts Drawings 27 ...

Page 4: ...althAct OSHA Documentation 1910 94 Pertaining to ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly paragraph m Organic Peroxides and Dual Component Coatings For Additional information contact the Occupational Safety and Health Administration OSHA at https www osha gov about html Recommended National Fire ProtectionAssociation NFPA D...

Page 5: ...ed otherwise Cured laminate accumulations of overspray and laminate sandings are highly combustible Do not operate or move electrical equipment when flammable fumes are present Ground all equipment If a spark is seen or felt immediately halt operation Do not operate the equipment until the issue has been identified and repaired Contaminated catalyst may cause fire or explosion Containers may explo...

Page 6: ...mmediate medical attention Inhalation Move the person to fresh air and seek immediate medical attention Do not remove shields covers or safety features on equipment that is in use Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can shoot liquid through the skin Keep hands and body parts away from any ...

Page 7: ...bustion Indicates the risk of contact with moving components that may lead to serious injury or death Indicates that the system or component should be grounded before proceeding with use or repair Indicates the use of lit cigarettes or cigars is prohibited because the materials being used are susceptible to combustion Indicates that the materials and or the process being performed can lead to igni...

Page 8: ...omponent Organ System Target Possible Target Known Possible Health Effect Aramid fibers Skin lungs Skin and respiratory irritation contact dermatitis chronic interstitial lung disease Carbon graphite fibers Skin lungs As noted for aramid fibers Glass fibers continuous filament Skin lungs As noted for aramid fibers Hardeners and curing agents Composite Component Organ System Target Possible Target ...

Page 9: ...ion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is...

Page 10: ...A hazardous situation may be present in your pressurized fluid system Hydro carbon solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc An explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hyrdrocar...

Page 11: ...d their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon HHC solvents in pressurized fluid systems having aluminum or galvanized wetted parts Magnum Venus Products is aware of NO stabilizers available to prevent HHC solvents from reaction under all conditions with aluminum components in closed fluid...

Page 12: ...ccumulations of overspray Fiberglass Reinforced Plastic FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer Floor coverings if used should be non combustible Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop o...

Page 13: ...s it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON OR AN ANIMAL DANGER Contaminated catalyst may cause fire or explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free from dirt grease or resin Clean catalyst...

Page 14: ...equently depends upon the nature of the chemical Emergency Stop Procedure In an emergency follow these steps to stop a system 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball v...

Page 15: ...lication of Flammable and Combustible Materials Introduction This manual provides information for the operation maintenance and simple repair of the MVP HV Series Fluid Section The following procedures are included Step by step assembly and disassembly Troubleshooting information Maintenance schedule and instructions Please read this manual carefully and retain for future reference Follow the step...

Page 16: ...2 REMOVABLE LOCTITE 243 OR EQUIVALENT THREAD LOCK COMPOUND SMALL HAMMER NEEDLE NOSE PLIERS SOLVENT OR EMULSIFIER FOR CLEANING CLEAN WORK TABLE SET OF HEX WRENCHES 5 8 INCH WRENCH 9 16 INCH WRENCH 5 16 INCH WRENCH EMPTY BUCKETS FOR CLEANING CLEAN INCH PLASTIC DOWEL OR ROD 8 INCH ADJUSTABLE WRENCH 12 INCH ADJUSTABLE WRENCH 7 16 INCH OPEN END WRENCH WOODEN STICKS OR TONGUE DEPRESSORS FOR TESTING LABE...

Page 17: ...e the gun trigger 10 15 times then tighten the gun valve rod packing nuts until they are very snug then repeat this procedure 3 times 7 Attach the suction wand assembly to the foot valve port of the resin pump making sure all fittings are tight Connect Hoses 8 Connect the black resin hose from the gun to the outlet fitting on the resin filter 9 Connect the catalyst hose from the catalyst pump to t...

Page 18: ... any service or repair on this equipment be sure to remove fluid pressure When removing hoses place a rag over the hose fitting before loosening Performing proper maintenance at the recommended intervals maximizes your equipment s productivity and efficiency This section describes recommended service procedures to be performed daily weekly bi annually and annually The schedule is based on a one sh...

Page 19: ...ower assembly Disassembling Fluid Section Note Flushing the pump fluid section with solvent will make it easier to clean and rebuild CAUTION There are two hard chrome balls in the fluid section assembly If a ball drops to the floor it will be damaged Even if it appears undamaged microscopic dents and scratches will create problems Damaged balls must be replaced or the pump will not work properly N...

Page 20: ...move the 4 hex nuts from the pump cylinder tie rods 6 Slide the foot valve collar foot valve and cylinder down off the piston rod 7 Discard the two O rings 8 Remove the ball stop and ball guide from the foot valve 9 Remove and discard the 1 𝟓 𝟖 chrome ball 10 Clean and inspect the ball seat area of the foot valve 11 Loosen the packing nut and slide the piston rod out of the outlet body 12 Unscrew ...

Page 21: ...ing female compression ring male compression ring wave spring and spring support ring 22 Clean and inspect all parts to be reused replace as needed Reassembling Fluid Section 1 Use MVP Red Grease to fill in the female side of each of the four packings in the packing set and the female packing ring 2 Wipe a light coat of red grease on the chrome ball 3 Smear red grease on the inner radius of both p...

Page 22: ...rew it onto the piston body 17 Place a new chrome ball into the piston body Note Be careful not to drop dent or scratch the chrome ball Damage to the ball will cause the unit not to function properly 18 Set the piston ball spring into the piston body with the small end against the ball 19 Coat the threads of the piston body and screw it onto the adapter 20 Tighten the piston nut and the piston bod...

Page 23: ...and 80 psi 4 5 5 bar Note If your unit has a priming button you will need to press and hold it 39 Keep the pump stalled for 5 to 15 minutes to allow the packing to set Note If the pump is slowly moving while it should be stalled it indicates that there is a leak past the ball or seals in the up stroke 40 Repeat steps 36 39 for both the up and down strokes 41 Decrease the pump pressure to the desir...

Page 24: ... Unscrew the filter cap from the filter body 7 Inspect the interior of the filter body and clean with solvent Note Typically the high volume units do not have screens in the filter body 8 Check the O ring on the filter cap for wear or damage and replace if necessary Note If resin is leaking down the side of the filter cap the O ring is worn and should be replaced 9 Lubricate the threads of the fil...

Page 25: ... foot valve spring retainer and foot valve ball Note Be sure to lubricate thoroughly with red grease Low output on up stroke Piston cups piston ball or pump cylinder worn Inspect piston cups piston ball and pump cylinder clean and replace as needed Pump does not run Packing nut too tight Loosen the packing nut and tighten just over hand tight Air motor stuck Push the reset button at the bottom of ...

Page 26: ...mina Trihydrate ATH or calcium carbonate in a 12 1 pump configuration you can fill up to 35 40 In a 25 1 pump configuration up to 50 55 Higher percentages can be achieved by using low viscosity resins specially designed for fillers It is always a good idea to use resins designed for fillers to help keep the fillers in suspension Using fillers will increase pump wear and maintenance frequency Table...

Page 27: ...ly Heavy Duty HVLS 1000 SS Fluid Section Assembly Stainless Steel MCPA HVLS HV Fluid Section Assembly Multi Color UPLS 1000 High Volume Fluid Section Assembly UPS HVLS 2000 4 HV Fluid Section Assembly DHV HD HVLS 1040 CK HV Fluid Section Assembly Magnapak HVLS 1000 1 HV Fluid Section Filter Assembly HVLS 1000 1 HD HV Fluid Section Filter Assembly HVLS 2000 1 DHV Complete Lower Section Duo VPHV 060...

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Page 59: ...2 USA Tel 865 686 5670 DISTRIBUTION AND PURCHASING 642 Barbrow Ln Knoxville TN 37932 USA Tel 865 684 4416 TECHNOLOGY CENTER AND MANUFACTURING 1862 Ives Ave Kent WA 98032 USA Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com For a list of international distributors visit our website at www mvpind com mvp international ...

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