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THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Revision #0 (03/06/09)

MODELS

C10SH8 (STEEL)

C10PH8 (PLASTIC)

CONCRETE MIXER

(HONDA GX240U1QA2 GASOLINE ENGINE

OPERATION AND PARTS MANUAL

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Содержание Stow C10PH8

Страница 1: ...EQUIPMENT AT ALL TIMES Revision 0 03 06 09 MODELS C10SH8 STEEL C10PH8 PLASTIC CONCRETE MIXER HONDA GX240U1QA2 GASOLINE ENGINE OPERATION AND PARTS MANUAL G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 2: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

Страница 3: ...he State Some examples of these chemicals are Leadfromlead basedpaints Crystallinesilicafrombricks Cementandothermasonryproducts Arsenicandchromiumfromchemically treatedlumber Your risk from these exposures varies dependingonhowoftenyoudothistype of work To reduce your exposure to these chemicals work in a ALWAYS well ventilated area and work with approved safety equipment such as dust masks that ...

Страница 4: ...productive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials California and some other authorities for instance h...

Страница 5: ...on 19 Operation 20 21 Maintenance Engine 22 23 Maintenance Mixer 24 26 Troubleshooting Engine 28 Troubleshooting Mixer 29 Explanation Of Code In Remarks Column 30 Suggested Spare Parts 31 Component Drawings Nameplates And Decals 32 33 Plastic Drum Assembly 34 35 Steel Drum Assembly 36 37 Yoke Assembly 38 39 Frame Assembly 40 41 Hub Tire Assembly 42 43 Cabinet Assembly 44 45 Engine Assembly 46 47 T...

Страница 6: ... DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY CAUTION Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to persona...

Страница 7: ...the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment mo...

Страница 8: ...S ONLY DANGER Engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and seriou...

Страница 9: ...s in the OFF position when not in use and before inserting the mixer s power plug into an AC receptacle Power Cord Cable Safety DANGER NEVER let power cords or cables lay in water NEVER use damaged or worn cables or cords when connecting equipment to generator Inspect for cuts in the insulation NEVER grab or touch a live power cord or cable with wet hands The possibility exists of electrical shock...

Страница 10: ...re the mixer is equipped with a safety chain ALWAYS properly attach mixer s safety chains to towing vehicle Themaximumspeedforhighwaytowingis 55MPHunless postedotherwise Recommendedoff roadtowingisnotto exceed 15 MPH or less depending on type of terrain Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts and stops will improve towing Avoid sharp turns to pre...

Страница 11: ...C10SH8 PH8 CONCRETE MIXER OPERATION AND PARTS MANUAL REV 0 03 06 09 PAGE 11 NOTES G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 12: ...ine 600 lbs 272 Kg 620 lbs 281 Kg Engine Specifications Table 2 Engine Model HONDA GX240U1QA2 Type Air cooled 4 stroke Single Cylinder OHV Horizontal Shaft Gasoline Engine Bore X Stroke 2 90 in X 2 30 in 73 mm x 58 mm Displacement 14 81 cc Max Output 8 0 H P 3600 R P M Fuel Tank Capacity Approx 1 59 U S Gallons 6 Liters Fuel Unleaded Gasoline Lube Oil Capacity 2 1 3 pints Speed Control Method Cent...

Страница 13: ...HPC 1 1 INCH PIN COUPLER C G F Dimensions Table 3 Reference Letter Description Dimension A Height 61 in 1545 mm B Drum height 30 in 765 mm C Drum width 38 6 in 980 mm D Drum neck diameter 21 1 in 535 mm E Width 45 7 in 1160 mm F Length no tow bar 74 5 in 1892 mm G Length with tow bar 92 7 in 2355 mm G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 14: ... general guideline when the torqueing of mixer hardware is required Remember to keep all mixer hardware components tight HardwareTorque Recommendations Table 4 Hardware Diameter Torque ft lbs 5 16 inch x 18 14 3 8 inch x 16 24 3 8 inch x 24 37 1 2 inch x 13 39 1 2 inch x 13 Grade 8 90 ENGINE MAINTENANCE For basic engine maintenance refer to the engine maintenance section in this manual For more de...

Страница 15: ...l mixing drum and the C10PH8 uses a 6 cu ft plastic mixing drum This drum is to be used for mixing of concrete Always clean the drum after each use DO NOT use this mixing drum for the mixing of volatile liquids Zerk Fittings 6 There are three zerk fittings on the mixer that lubricate the handwheel gear and yoke Lubricate fittings as referenced in the maintenance section of this manual Engine Cabin...

Страница 16: ...o start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry FuelValve Lever 5 OPEN to let fuel flow CLOSE to stop the flow of fuel Choke Lever 6 Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture Air Cleaner 7 Prevents dirt and other debris from entering the fuel system Remove wing nut on top...

Страница 17: ...fetytowingregulations department before towing your mixer ALWAYS make sure that the fuel valve lever is in the OFF position gasoline models only Check wheel mounting lug nuts with a torque wrench Torque wheel lug nuts as described in the maintenance section of this manual Check tightness of U clamp nuts torque suspension hardware as referenced in the maintenance section of this manual Avoid sudden...

Страница 18: ...d on each side of the mixer stand Loop the chain together and place under the tow bar Secure the loop with the connector link Extend the safety chain along the length of the tow bar 3 looping it through the tow bar s connector link Remove any excess chain slack Connect the free end of clevis safety hook the safety 4 chain to the towing vehicle Remember it is critical that the length of the chain b...

Страница 19: ... inspect to see if fuel level is low If fuel is low 2 replenish with unleaded fuel When refueling be sure to use a strainer for filtration 3 DO NOT top off fuel Wipe up any spilled fuel V BELT CHECK A worn or damaged V belt can adversely affect the performance of the mixer If a V belt is defective or worn simply replace the V belt as outlined in the maintenance section of this manual BLADE CHECK C...

Страница 20: ...e Lever Figure 8 Move the throttle lever Figure 9 away from the slow 3 position about 1 3 of the way toward the fast position Throttle Lever Figure 9 Turn the engine switch Figure 10 to the ON position 4 Engine ON OFF Switch Figure 10 Located at the rear of the mixer frame is the main start 5 stop button Figure 11 Pull this button outward to start the engine Engine Start Stop Button Figure 11 Pull...

Страница 21: ... the tip of the shovel inside the drum Filling Mixing Drum Figure 14 PULL UP TO RELEASE PULL DOWN TO LOCK ROTATE TO POSITION TUB HAND WHEEL Filling Mixing Drum Incorrectly Figure 15 STOPPINGTHE MIXER Push the main start stop switch Figure 16 inward to 1 stop the engine Start Stop Button Stop Position Figure 16 Place fuel shut off lever in the OFF position 2 Clean drum of all debris and foreign mat...

Страница 22: ... Cleaner Check X Change X 1 All Nuts and Bolts Re tighten if Necessary X Spark Plug Check Clean X Replace X Cooling Fins Check X Spark Arrester Clean X Fuel Tank Clean X Fuel Filter Check X Idle Speed Check Adjust X 2 Valve Clearance Check Adjust X 2 Fuel Lines Check Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your ser...

Страница 23: ...le container Replace engine oil with recommended type oil as listed 3 in Table 6 For engine oil capacity see Table 2 engine specifications DO NOT overfill Install drain bolt with sealing washer and tighten 4 securely Engine Oil Draining Figure 18 ENGINE AIR CLEANER Remove the air cleaner cover and foam filter element 1 as shown in Figure 19 Tap the paper filter element Figure 19 several times 2 on...

Страница 24: ...emble the wheel hubs remove the old grease and repack the bearings forcing grease between rollers cone and cage with a good grade of high speed wheel bearing grease NEVER use grease heavier than 265 A S T M penetration No 2 Wheel Hub and Bearings Figure 21 Fill the wheel hub Figure 21 with grease to the inside 2 diameter of the outer races and also fill the hub grease cap Reassemble the hub and mo...

Страница 25: ... an inter tube to correct a leak through the rim If the rim is cracked theairpressureintheinter tubemaycause pieces of the rim to explode break off with great force and can cause serious eye or bodily injury CAUTION ALWAYSwearsafetyglasseswhenremoving or installing force fitted parts Failure to comply may result in serious injury TireWearTroubleshooting Table 8 Wear Pattern Cause Solution Center W...

Страница 26: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

Страница 27: ...el lug nuts periodically MIXER STORAGE For storage of the mixer for over 30 days the following is recommended Drain the fuel tank completely or add STA BIL to the fuel Run the engine until the fuel is completely consumed Completely drain used oil from the engine crankcase and fill with fresh clean oil then follow the procedures described in the engine manual for engine storage Clean the entire mix...

Страница 28: ...C10SH8 PH8 CONCRETE MIXER OPERATION AND PARTS MANUAL REV 0 03 06 09 PAGE 27 NOTES G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 29: ...gged with carbon deposits Clean or replace muffler Fuel in use inadequate water dust Flush fuel system and replace with fresh fuel Air cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Cylinder worn Replace cylinder Spark plug loose Tighten spark plug Operation not ...

Страница 30: ...ion gear and bearings are not worn Replace as necessary Worn V belt Replace V belt Loose pulley Tighten or replace pulley Drum does not rotate at all Fuel Check level of fuel in fuel tank Add fuel if necessary Make sure fuel is being supplied to engine Check to ensure that the fuel filter is not clogged Broken V belt Replace V belt Defective ring or pinion gears Check that the gears and bearings a...

Страница 31: ...parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not s...

Страница 32: ...RING CUP 1 EM903063 BEARING CONE 2 492178 BEARING SHAFT 2 EM914288 OIL SEAL 1 516592 OIL SEAL 4 EM903113 BEARING CONE 4 EM903012 BEARING CUP 2 3469 DUST CAP 3 9807956846 SPARK PLUG 3 17210ZE2505 AIR FILTER 8 0 HP 1 17620ZH7023 CAP FUEL 1 28462ZEW211 ROPE 8 0 HP NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists G o t o D...

Страница 33: ... untrained people away from machine during operation 3 Make sure all safety devices are in place before this machine is started 4 Make sure engine is turned off and spark plug wire is disconnected before cleaning the machine 5 Keep hands and fingers away from moving objects 6 Do not operate machine in an enclosed area proper ventilation is required 7 Never leave machine unattended when operating 8...

Страница 34: ... 510164 DECAL STOW A DIVISION OF MULTIQUIP 3 2 DCL160A DECAL CRUSH WARNING 2 3 DCL151 DECAL WARNING TOWING 2 4 504713 DECAL WARNING SAFETY INSTRUCTIONS 1 5 35137 DECAL READ MANUAL 1 6 EM948630 DECAL PUSH TO STOP 1 7 NAMEPLATE 1 CONTACT DISCOUNT EQUIPMENT G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 35: ...OPERATION AND PARTS MANUAL REV 0 03 06 09 PLASTIC DRUM ASSY 28 YOKE 27 29 1 4 5 2 3 6 7 7 8 5 10 11 12 8 13 5 4 17 18 19 20 21 22 23 24 25 26 4 9 4 14 24 25 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 36: ...4 BLADE PLASTIC DRUM 3 11 515453 SCREW 3 12 515304 PLATE PROTECTION 2 13 515305 PLATE PROTECTION 4 14 507538C BUSHING 8 17 516424 CAP PLASTIC DRUM 1 18 516618 O RING 1 19 516678C NUT KING PIN 1 20 EM924006 PIN COTTER 1 8 X 3 4 1 21 517134 WASHER 1 22 516504 PIN KING 1 23 516706 SUPPORT SPIDER 1 24 EM903026 BEARING CUP 2 25 EM903063 BEARING CONE 2 26 503116 BOLT 3 8 NC X 3 3 8 1 27 516592 OIL SEAL ...

Страница 37: ...3 06 09 STEEL DRUM ASSY 16 MIXING BLADES ARE PART OF DRUM ASSEMBLY TO RE ORDER NEW BLADES A COMPLETE MIXING DRUM MUST BE PURCHASED NOTES 1 1 2 3 1 4 5 6 YOKE 15 17 7 8 9 10 11 12 13 14 14 13 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 38: ... 8 4 492542 NUT 4 5 0166 A WASHER LOCK 3 8 4 6 516575 DRUM STEEL 1 7 516511 CAP DRUM 1 8 516618 O RING 1 9 516678 NUT KING PIN 1 10 EM924006 PIN COTTER 1 8 X 3 4 1 11 504447 WASHER 1 12 516495 PIN KING 1 13 EM903063 BEARING CONE 2 14 EM903026 BEARING CUP 2 15 516592 OIL SEAL 1 16 492491 SCREW SET 1 17 516614 NUT 1 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 39: ...R OPERATION AND PARTS MANUAL REV 0 03 06 09 YOKE ASSY 11 PART OF FRAME 9 12 PART OF YOKE 10 1 2 4 3 5 6 7 8 8 NOTES SEE PLASTIC OR STEEL DRUM ASSY 1 1 1 1 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 40: ...ITTING 1 3 500214 KEY SQUARE 1 4 X 1 4 X 1 1 2 1 4 503915 PINION GEAR 1 5 492468 SCREW SET 5 16 1 6 516654 SUPPORTYOKE 1 7 513991 PINION JACKSHAFT 1 8 492178 BEARING SHAFT 2 9 EM963692 SCREW CAP HHCS 1 2 13 X 1 2 10 490970 SNAP RING 1 11 514036 HOUSING JACKSHAFT 1 12 492584 NUT LOCK 1 2 2 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 41: ...ATION AND PARTS MANUAL REV 0 03 06 09 FRAME ASSY OPTIONAL TOW BARS A 21 22 23 18 A CHAIN LINK KIT 8 1 2 3 4 5 6 7 5 9 10 11 13 15 7 8 14 17 12 16 20 19 25 24 26 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 42: ... 3 4 G2 1 10 492259 BOLT 5 16 NC X 3 4 3 11 EM923343 WASHER LOCK 5 16 3 12 EM963102 BOLT HHCS 1 2 NC X 1 1 4 2 13 516534 HANDWHEEL SHAFT 1 14 501808 HANDWHEEL 1 15 490961 RETAINING RING 1 16 10176 NUT NYLOC 1 2 13 1 17 EM124 BOLT HHCS 1 2 X 4 G5 1 18 516581 CLEVIS SAFETY HOOK 1 19 516560 FRAME 1 20 13363KIT CHAIN AND LINK KIT 1 INCLUDES ITEMS W 21 HBC 1 BALL HITCH 1 22 HLC 1 LOOP HITCH 1 23 HPC 1 ...

Страница 43: ...D PARTS MANUAL REV 0 03 06 09 HUB TIRE ASSY 5 8 11 12 13 7 14 1 4 6 6 5 10 9 COMPLETE HUB ASSEMBLY INCLUDES ITEMS WITHIN DASHED LINES AND ITEMS 13 AND 14 1 NOTES FRAME G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 44: ...NE 4 6 EM903012 BEARING CUP 4 7 EM941306 HUB ASSY 4 BOLT 2 INCLUDES ITEMS W 8 EM511159 WASHER FLAT 087 THICKNESS 2 9 EM501299 WASHER FLAT 135 THICKNESS A R 10 491688 COTTER PIN 1 8 X 1 1 2 2 11 8164 NUT SLOTTED HEX JAM 1 20 2 12 516476 TIRE AND RIM 2 13 8115 LUG NUT 8 14 3469 DUST CAP 2 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 45: ... C10SH8 PH8 CONCRETE MIXER OPERATION AND PARTS MANUAL REV 0 03 06 09 CABINET ASSY 1 2 3 4 5 6 7 8 9 10 11 FRAME ENGINE BASE PLATE G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 46: ... RUBBER LATCH ASSY 2 3 1307 SCREW PHP 8 32 X 1 2 PLATED 6 4 492312 BOLT 3 8 NC X 1 1 4 G2 2 5 3019092 WASHER FLAT 3 8 2 6 501028 SPACER 2 7 EM969013 NUT NYLOC 3 8 2 8 492357 BOLT 1 4 NC X 1 G5 4 9 EM923057 WASHER 1 4 4 10 2101402 WASHER LOCK 1 4 4 11 2101428 NUT 1 4 20 4 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 47: ... MIXER OPERATION AND PARTS MANUAL REV 0 03 06 09 ENGINE ASSY FRAME 1 2 3 4 5 6 7 8 DRIVE PINION SHAFT 9 10 11 12 13 10 14 14 PART OF CABINET 15 16 17 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 48: ... 4 5 1456 NUT HEX 3 8 16 4 6 516648 ENGINE BASE PLATE 1 7 EM963692 BOLT HHCS 1 2 13 X 1 1 2 4 8 EM621 WASHER 1 2 4 9 492584 NUT LOCK 1 2 4 10 492468 SCREW SET 5 16 2 11 504075 PULLEY SMALL 1 12 EM493399 V BELT 1 13 514060 PULLEY LARGE 1 14 500214 KEY SQUARE 1 4 X 1 4 X 1 1 2 2 15 29174 001 BUTTON STOP 1 16 29173 001 SWITCH STOP 1 17 510573C HARNESS STOP SWITCH 1 G o t o D i s c o u n t E q u i p m...

Страница 49: ...C10SH8 PH8 CONCRETE MIXER OPERATION AND PARTS MANUAL REV 0 03 06 09 PAGE 49 NOTES G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 50: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

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