MULTILIFT Hooklift XR S Series Installation Instructions Manual Download | Manualshive

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MULTILIFT XR S

Hooklift XR3S / XR5S

INSTALLATION INSTRUCTIONS
US

January

201

9

1
2
3
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Summary of Contents for Hooklift XR S Series

Page 1: ...MULTILIFT XR S Hooklift XR3S XR5S INSTALLATION INSTRUCTIONS US January 2019 ...

Page 2: ......

Page 3: ... ...

Page 4: ...plate series 12 3 9 Mounting instructions when using other plates 20 3 10 Installing of toolbox spare wheel sheet rack etc 21 4 HYDRAULIC SYSTEM 22 4 1 Safety precautions when installing the hydraulic system 22 4 2 Technical information 22 4 3 Hydraulic diagram 23 4 4 Hydraulic layout 23 4 5 Oil tank installation 24 4 6 Pump installation 24 4 7 Hydraulic oil 25 5 CONTROL SYSTEM 26 5 1 Installation...

Page 5: ...rably before sale of the equipment calculations should be made in cluding gross vehicle weight axle weight and any other weights and dimensions needed to en sure the overall economy of the combination Maximum permitted GVW and capacity of the unit must be in proportion to each other and neither should be exceeded Exceeding either maximum GVW or capacity may result in physical injury or material da...

Page 6: ...1 Sliding arm 2 Middle frame 3 Hydraulic body locking additional 4 Rear roller 5 Rear frame 6 Tipping lock 7 Sub frame 2 GENERAL 2 1 Main components of XR unit Steel contructions ...

Page 7: ...1 Main cylinder 2 Hookarm cylinder 3 Hydraulic body locking cylinder additional 4 Control valve 5 Oil tank 2 GENERAL 2 2 Main components of XR unit Hydraulic components ...

Page 8: ...d by body supports of subframe and rear rollers Check the condition and fastening of all hooks before lifting Check the condition and fastening gear before lifting Also notice the maximum weight of the hooklift system and the maximum capacity of the gear lift 3 2 Extra subframe Check if components like change gear box cross members and brake boosters in high est position project beyond the truck c...

Page 9: ...uld come as far forward as possible in any case in front of the front spring rear bracket Cutting should be done in accordance with the adja cent drawing Note that the cut edge of the lower flange should be rounded off see drawing 3 5 Shortening the chassis frame The vehicle manufacturer may have given specific instructions in the manual for install ing accessories for choosing the cut points for ...

Page 10: ...s that elec tric and hydraulic lines will not be damaged and that the relocating of the chassis rear cross member and rear light assembly is al lowed for and that the vehicle manufacturer s instructions for shortening the chassis are followed See also superstructure welding instructions of chassis manufacturer Extending chassis rear overhang If the truck chassis frame is shorter than the hooklift ...

Page 11: ...s are mounted to the chassis using the M12 hexagonal bolts and SL nuts included in the installation package The number of bolts used is very important the minimum number of bolts per bracket shown in the table should thus be carefully observed Locate the brackets as near cross members of subframe as possible Existing holes in the subframe should be used The following figure shows example at which ...

Page 12: ...s It s recommended to use an undersized drill 0 47 in 11 9 mm drill for M12 bolts so that a play free joint is ensured Never drill holes in the flanges of the side members Never weld filler pieces in the holes of the chassis frame Drilled holes must always be de burred and treated with primer paint Mount and tighten the bolts and SL nuts of retainer plates The torque of M12 bolts is 85 Nm Mount to...

Page 13: ...Iveco Daily No 110983801 3 8 Multilift kiinnityslevy sarjat XR 5 ...

Page 14: ...Mitsubishi Canter No 110770501 ...

Page 15: ...MB Ateco 818 823 No 110838801 ...

Page 16: ...MB Ateco 1223 No 110840401 ...

Page 17: ...Volvo FL612 No 110996501 ...

Page 18: ...MAN L2000 No 110842301 ...

Page 19: ...Renault Mascott No 110838001 ...

Page 20: ...Renault Midlum No 110732401 ...

Page 21: ...ber of screws with required distances despite the bracket of rear spring or other such parts Drawing Drill holes of fitting bolts to fitting plates and to the chassis frame if necessary About drilling of holes Before drilling holes trough the chassis frame ensure that no damage will result to any tubes or wiring etc Drill holes as necessary in the chassis members It s recommended to use an undersi...

Page 22: ...e chassis using clamps Fix the retainer plates to the subframe using M12 bolts and SL nuts Weld the rear end retainer plate to large rear retainer plate by picture See also superstructure mounting instructions of chassis manufacturer 3 10 Where to put all the components Toolbox spare wheel sheet rack etc If enough space is available accommodate tool box spare wheel and sheet rack in con sultation ...

Page 23: ...pressure When raised to the tipping position or with the middle frame raised the unit must always rest on a suitable strong support before working near the unit to prevent unintentional lowering of frame XR unit is delivered test drived and cylinders filled with oil Needed oil amount at installation is volume of oil reservoir the oil amount of pump and suction line 4 2 Technical data sheet XR3S 27...

Page 24: ...4 3 Hydraulic layout 4 4 Hydraulic line 1 suction hose Return line to the oil reservoir 5 8 hose mounting MU110063410 Pressure line from pump 0 63 pressure pipe and hose mounting as the vibration dumper ...

Page 25: ...level will be higher than the pump oil level It s essential for the tank to be accessible for inspection filling and draining 4 6 Pump installation If truck change gear box is equipped with a PTO for direct attachment C model and there is enough space between driving shaft and cross members direct pump attachment is possible First however check and if required adapt both direction of rotation and ...

Page 26: ...standards ISO 6743 4 types HM and HV DIN 51525 type H LP SMS norm for hydraulic oil SS 155434 The oil quality meets ISO VG with maximum contamination class 9 according to NAS 1638 If unit has to work at very high or low tem peratures special attention must be paid to the oil grade used Check the grade require ments with the oil supplier A equivalent oil is always used when refilling or changing th...

Page 27: ...e door on the cab floor or attached to the seat frame Or in the middle of cabin between the seats Position the control unit in such a way that it is impossible to touch them unintentionally or to have clothes caught by them It is essential for the control system to func tion with door shut 5 2 Installation of wiring loom Before power connection check the amperage and voltage of the truck s alterna...

Page 28: ...river and connect terminal bar of wire harness to the terminal bar of circuit card Put wires to the inlet holes so that cable ties is left inside the box When installing bottom plate be carefully not damage switches Bottom plate will be closed when snags inside are in right position The best connection points for the voltage leads are as follows voltage connector controlled by PTO switch control s...

Page 29: ...5 3 Electric system Basic ...

Page 30: ...5 4 Electric system Basic Plus ...

Page 31: ... testing the system movements must always be performed with extreme care Watch all movements carefully to prevent any damage possible collisions or friction of parts Remember also that there is air in the hydraulic oil which may cause unexpected movements All operations should be tested several times without load Most of the air can be vented from the system by driving the rams fully in and out 4 ...

Page 32: ...lding joints and cut surfaces Touch up exposed surfaces with primer Proper cleaning 7 2 Painting The hooklift is painted with an alkyd primer Finally painting with an alkyd paint or two component acrylic car paint if the primer has had least 7 days to cure at 20Cº after delivery final painting is done in thin layers 30 µm wet coats The primer will not stand painting with amine hardened epoxy paint...

Page 33: ... safety rules during operation Make sure that the operator receives a Multilift instruction manual when the unit is handed over and encourage him to study its contents before using the unit Check that the unit s documents are in order deliver them to the customer ...

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