MQ Multiquip WHITEMAN Series Manual Download

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SETUP, ADJUSTMENTS AND CALIBRATIONS

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

SERIES

MODEL STXDF

HYDRAULIC RIDE-ON TROWEL

Revision #0 (11/05/18)

PN: 13416

Summary of Contents for WHITEMAN Series

Page 1: ...SETUP ADJUSTMENTS AND CALIBRATIONS To find the latest revision of this publication visit our website at www multiquip com SERIES MODEL STXDF HYDRAULIC RIDE ON TROWEL Revision 0 11 05 18 PN 13416 ...

Page 2: ...nts 14 15 Hydraulic Oil Check 14 Engine Oil 15 Engine Coolant 15 Pitch Setup and Calibration 15 Service Tool Setup And Connection 16 Whiteman Service Tool WST Installation 16 Laptop Configuration 18 Connection Procedure 18 Loading Software 19 20 File Download Procedure 19 Parameter File Transfer 20 Machine Setup And Calibration 21 23 Calibrate Foot Pedal 21 Secondary Hydraulic Fill Procedures 21 S...

Page 3: ...Coolant Coolant Hydraulic Oil Hydraulics Mechanical ü Functional Checks ü Grease Points Hour Meter Stabilizer Rings Seat Switch Hydraulics DriftTest Retardant Spray System Travel Start Stop Electrical ü Initial Height LH RH Cooling Fan Final Height LH RH Switches Lights and Indicators Machine Setup and Calibration Information Hydraulic Pressure Settings Hydraulic Oil Temperature Below 125 F Calibr...

Page 4: ...e preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY CAUTION Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses p...

Page 5: ...d by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments that are not recommended by Multiquip for this equ...

Page 6: ... clean dry location out of the reach of children and unauthorized personnel A safety manual for operating and maintenance personnel of concrete power trowels produced by the Association of Equipment Manufacturers AEM can be obtained for a fee by ordering through their website at www aem org Order FORM PT 160 ENGINE SAFETY WARNING DO NOT place hands or fingers inside engine compartment when engine ...

Page 7: ... when picking up the battery ALWAYS keep the battery charged If the battery is not charged combustible gas will build up DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 C ALWAYS recharge the battery in a well ventilated environmenttoavoidtheriskofadangerousconcentration of combustible gases If the battery liquid dilute sulfuric acid comes into c...

Page 8: ...utdown engine before transporting Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating ALWAYS inspect the hitch and coupling for wear NEVER tow a trailer with defective hitches couplings chains etc Check the tire air pressure on both towing vehicle and trailer Check trailer information or tire side wall for recommended ti...

Page 9: ...riate facility for lead reclamation Use safety precautions when handling batteries that contain sulfuric acid When the life cycle of this equipment is over it is recommended that the trowel frame and all other metal parts be sent to a recycling center Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new pro...

Page 10: ...osticTools TOOL DESCRIPTION PART NO QTY Tool Kit Includes all tools listed below 32061 1 CAN Gateway Cable Canbus Jumper Required to interface to the trowel MCU Required for foot pedal calibration pitch sync calibration stroke cylinder calibration engine fault code reading diagnostics etc 22882 22881 1 Set Up Jumper Used to place the engine at full speed for component calibration and to simultaneo...

Page 11: ... Serial Tag NOTICE The following machine information should be recorded on Machine Information and Maintenance Log for unit service tracking and for filing any warranty claims 2 Pump Serial Number located on sticker on pump Figure 3 Lower number is the serial number Figure 3 Pump Serial Number Location 3 Motor Serial Number located on sticker on top of hydraulic motors Figure 4 Figure 4 Motor Seri...

Page 12: ...pen service tool 2 Click machine setup button on main page 3 Click Stroke Cont button under Setup Menu 4 Click button Disable Cruise Ramp Pwr Mang Stroke Follower DISABLE Regardless of Setup Jumper Fan Control 1 Open service tool 2 Click Machine Setup button on main page 3 Click Fan Control button under Setup Menu 4 Click check box next to Disabled 5 Press Download Button Battery Management 1 Open...

Page 13: ...ke Follower RE ENABLE Regardless of setup jumper Fan Control 1 Open service tool 2 Click Machine Setup button on main page 3 Click Fan Control button under Setup Menu 4 Uncheck the check box next to Disabled 5 Press Download Button Battery Management 1 Open service tool 2 Click Machine Setup button on main page 3 Click Bat Man button under Setup Menu 4 Uncheck the check box next to Disabled 5 Pres...

Page 14: ... cover will need to be removed in order to access the hydraulic oil fill cap Remove the five bolts securing the cover to the frame Figure 7 Set the cover and bolts aside Figure 7 Hydraulic Oil Reservoir Cover Removal 5 Remove the hydraulic oil filler cap Figure 8 Figure 8 Hydraulic Oil Filler Cap 6 Add hydraulic oil up to a level midway between the MIN and MAX lines on the reservoir or 50 as shown...

Page 15: ...the level CAUTION Hot coolant can cause severe burns NEVER remove the cap while the radiator is HOT INITIAL CHECK AND ADJUSTMENTS 1 Open the back hood to access radiator 2 Verify that the radiator drain cock is closed 3 Remove radiator cap 4 Pour engine coolant Dexcool or long life coolant only slowly into the radiator Figure 11 until it is even with the lip of the engine coolant filler port Figur...

Page 16: ...l be sent to you as an attachment to an e mail 3 Extract the files from the downloaded service tool and save them to your desktop Do not change the names of the files 4 Locate and verify that the latest version of the WST application file 43053RevX p1d was saved to your desktop NOTICE Make sure that the Sauer Danfoss Plus 1 Software is already installed before proceeding with theWhiteman Service T...

Page 17: ...cancel Whiteman Service Tool Application Connecting Laptop to Trowel 21 After canceling from previous screen this new screen will open with full Navigation and tool bars active 8 Click on Tools On the drop down menu click on License Manager Figure 16 Figure 16 WST License Manager 9 Input the license key obtained from Multiquip Figure 17 and click OK Figure 17 Entering License Key Whiteman Service ...

Page 18: ...Tool Application Connecting Laptop to Trowel 24 Turn the Key to the ON position Cranking or turning on the engine is not required CRANK ON ACC OFF 4 When the CAN Gateway cable is connected to the laptop for the first time it is necessary to install the CAN driver software The installation screen will appear Figure 21 Click Next to install the software automatically default Figure 21 CAN Driver Ins...

Page 19: ... the service tool main screen Figure 23 click Machine Setup button Figure 24 Figure 24 Machine Setup Screen 5 Click Download Software to MCU button Figure 25 Figure 25 Download Software to MCU Screen 6 Select file 43048_ LHX file represents current revision of file and click open Figure 26 Figure 26 Select File 43048_ Screen 7 Click Next then Start Download button Figure 27 Figure 27 Start Downloa...

Page 20: ...1 Turn key to RUN position but DO NOT start machine 2 Click on Stop Logging button Figure 29 Figure 29 Stop Logging Screen LOADING SOFTWARE 3 Click Download all parameter values button 4 After selecting Download parameters to MCU a new dialog box will pop up Figure 30 Figure 30 Download all Parameter Values Screen 5 Select 0 39 43048 then click OK 6 Select 43049__ p1t file and select open 7 Turn m...

Page 21: ...restricted It should smoothly depress to the hard stop and smoothly return to full released position c Round SensorVoltage values to nearest percent and enter in DEPRESSED defaults for sensors 1 and 2 d Press Download button to update value in MCU Figure 32 Start Pedal Sensor Calibration 3 Press START button to begin calibration and follow prompts 4 Once calibrated move pedal thru range ensuring b...

Page 22: ... 4 HEX NUT CAUTION Machine movement will occur during this step Ensure machine is secure or operator is present in seat All guards should be in place Keep fingers hands hair andclothingawayfromallmovingpartstopreventinjury 4 Click Stroke Calibration Screen button in PUMP STROKE section Figure 34 Figure 34 Calibrate Pump Stroke 5 Ensure foot pedal is fully released 6 The operator must be on the uni...

Page 23: ...tton in Pitch Sensors section Figure 36 Figure 36 Pitch Sensor Calibration 6 Click Start Pitch Calibration button 7 After verifying that it is safe for the complete machine to move up and down several inches click Safe to Start to begin calibration 8 Once done record pitch calibration values MACHINE SETUP AND CALIBRATION 9 Check that both left and right pitch neutral calibration points are at leas...

Page 24: ...lics Spot check paint marks on fittings Ensure that there are no leaks 3 Retardant Spray System Fill with water and perform operational check Verify no leaks 4 Electrical Cooling Fan Verify fan cycles on when key is turned on will remain on for 10s Verify air flow direction is inward 5 Lights Verify operation of all 6 machine lights 6 Switches Verify proper operation of all switches 7 Diagnotic Di...

Page 25: ...ler Fan 9 5 1E Seat Switch 10 5 1G Switches and Diagnostic Display 11 10 2B Ignition Switched Power for Engine ECU Fuse Box Signal and Machine Power Relays 12 10 2A Service Tool Power 9 pin OBD connector 13 20 2E Fused MCU controller and I O Module 14 30 2F Right Pitch 15 20 2G Spray Pumps 16 10 2H Open Refer to Figure 38 for location on fuse panel Figure 38 Fuse Location R3 R4 R1 R2 F2 F1 F3 F5 F...

Page 26: ...16 4UJ Contact sales multiquip co uk Tel 0161 339 2223 Fax 0161 339 3226 COPYRIGHT 2018 MULTIQUIP INC Multiquip Inc the MQ logo and the Whiteman logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all ...

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