Mosa TS 350 YSX BC Use And Maintenance Manual Download

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TS 350 YSX BC

USE AND MAINTENANCE MANUAL

SPARE PARTS CATALOG

873819003 - GB

0 5 1 0

12/11/07 87381M00

preparato da UPT

approvato da DITE

Summary of Contents for TS 350 YSX BC

Page 1: ...TS 350 YSX BC USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 873819003 GB 0 5 1 0 MOSA 12 11 07 87381M00 preparato da UPT approvato da DITE ...

Page 2: ... 535 Kg The engine driven welder TS 350 YSX has been completely renovated in comparison to the previous model without increasing the length and width of the machine The height has been increased instead to improve the access to the electrical box and to counteract in a more efficient manner the engine noise The base of the machine includes the tank while the loading is obtained from the roll bar w...

Page 3: ...ill continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and in harmony with the MOSA Manual of Quality The advantages for MOSA clients are Constant quality of products and services at the high level which the client expects Continuous efforts to improve the products...

Page 4: ...21 ENGINE STARTING AND USE DIESEL ENGINE M 22 STOPPING THE ENGINE DIESEL ENGINE M 25 SETTING UP THE UNIT GASOLINE ENGINE M 26 STARTING THE ENGINE GASOLINE ENGINE M 27 STOPPING THE ENGINE GASOLINE ENGINE M 30 CONTROLS LEGEND M 31 CONTROLS M 34 USE AS A WELDER M 35 USE AS AN ENGINE STARTER M 36 USE AS A BATTERY CHARGE M 37 USE AS A GENERATOR M 38 USE OF THE REMOTE CONTROL M 39 USE OF THE ENGINE PROT...

Page 5: ...laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illeg...

Page 6: ...laces protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the ...

Page 7: ...directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate A or placed as a sticker near the data plate B A B Furthermore on each model it is shown the noise level value the symbol used is the following The indication is shown in a clear readab...

Page 8: ... A 67 dB A 7m Guaranteed acustic power LwA pressure LpA 93 dB A 68 dB A 7m Dimensions and weight are inclusive of all parts without wheels and towbar 12 11 07 87381 GB POWER Declared power according to ISO 3046 1 temperature 25 C 30 relative hummidity altitude 100 m above sea level It s admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and o...

Page 9: ...ANEOUS UTILIZATION FACTORS In case Welding and Generation can be used simultaneously however the engine cannot be overloaded The table below gives the maximum limits to be respected AUXILIARY POWER WELDING CURRENT 12 kVA 4 kVA 1 5 kVA 0 150 A 175 A 350 A 0 WITH ARC FORCE BC OUTPUT CARACTERISTIC 350 I A V V 300 0 10 20 30 40 50 60 70 80 90 100 50 100 150 200 250 8 kVA 100 A ...

Page 10: ... harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SAFETY PRECAUTIONS This he...

Page 11: ...r persons Use only with safety clothing It is compulsory to use the personal protection means given in equip ment Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety protections It is a must to use protection means suitable for the different welding works Use with only safety material It is prohibited to use water to quench fi...

Page 12: ...mmediately to a non polluted zone the person involved FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as described by the ruling norms or local ones Appropriated Not to be used Other indications Particular protection Useful warnings Carbonate anhydride or carbon dioxyde powder foam nebulized water Av...

Page 13: ...ke sure that the area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or serious burns The electrode and welding cables etc are live when the unit is operating Do not touch any electrical parts or the electrode while standing in water or with wet hands feet or clothes Insulat...

Page 14: ...t so as to cause a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of the machine in case of dislevel 26 11 99 M2 6GB 1 5 m 1 5 m 1 5 m GAS DI SCARICO EXHAUST OUTPUT MOVES OF THE MACHINE At any move check that the engine is off that there are no connections with cables wh...

Page 15: ...Installazione Installation Installation TS 350 YSX BC M 2 7 REV 0 11 07 01 10 07 87381 I M1 4 M1 4 A ...

Page 16: ...t been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country 1 Take the machine C out of the shipment packing Take out of the envelope ...

Page 17: ...ules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine DANGER LIFTING ...

Page 18: ...n the screws 4V of the jaw to the towbar and block momentaneously with the lever 4L the whole foot 5 Assemble on the machine the towbar 5 complete of foot with the M10x20 screws nuts and washers see fig page M6 2 6 Assemble the axle 7 to the base of the machine see fig page M6 2 with the M 10x20 screws and relative washers two per part so that their supports coincide 8 Insert the wheel 9 on the ax...

Page 19: ...ct the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY FUEL Do not smoke or use open flames during refuelling...

Page 20: ...tor tap with the motor in operation or still hot as the liquid coolant may spurt out and cause serious burns Remove the tap very carefully GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a differential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the ...

Page 21: ...ise direction until all the LED lights are illuminated B Wait until the OIL PRESSURE and BATTERY VOLTAGE LEDs remain illuminated If the timer lamp is used the yellow PREHEAT LED co mes on for the set time of the imposed settings C As soon as the green ENGINE RUNNING LED starts to flash actuate the key switch in a clockwise direction momentarily in the position then with return to rest until obtain...

Page 22: ...r opening the GFI D 3 Let the engine run with no load for a few minutes Set the engine speed to minimum signal of motor speed to auto idle or accelerator to minimum for manual accelerator 4 Turn the start key on the EP7 to the OFF position EMERGENCY SHUTDOWN To stop the group in a dangerous situation press the emergency stop button L5 or turn the start key Q1 to the OFF position To reset the knob ...

Page 23: ...IDLE switch Emergency button Hour counter Voltmete Welding current regulator Polarity inverter control Remote control socket Prise de soudage Prise de soudage Prise de mise à terre Prises de courant en c a Commande accélérateur Protection thermique moteur Protection thermique courant aux Contrôle d isolation Indicateur niveau carburant lnterrupteur différentiel Selecteur Arc Force Protection moteu...

Page 24: ...tion of 35 mm wìth longer cables a bigger section is required CAUTION Make sure that the ground clamp whose cable must be connected to the or terminal depending on the type of electrode makes a good connection and is near to the welding position Pay attention to the two polarities of the welding circuit which must not come in electric contact between them selves REMOTE CONTROL TC See page M 38 WEL...

Page 25: ...wn Before resetting by pressing the central button and then connect the load again If the protection should intervene again replace it with another one with matching intervention current specifications and or contact the Service Department Note do not forcibly hold the central button of the thermal protection device to prevent its intervention as this could irreparably damage the unit s alternator...

Page 26: ...above the multipole connector 8 to ON position The remote control of the polarity inverter 64A permits to inverse the polarity directly from the control itself Position the T welding current adjusting knob at the necessary current value in order to obtain the necessary amps according to the diameter and type of electrode 09 04 02 M38GB MAKE SURE When the RCPL is not used make sure that the switch ...

Page 27: ...ote control connector 8 it is functional and automati cally excludes the front panel regulation The remote control can also be connected to the connector on the wire feeder front panel but in this case it is ne cessary to switch the wire feeder commutator so it can operate Adjust the welding current control knob to the cor rect current for the diameter and type of electrode being welded PUSH AND S...

Page 28: ...hting NOTE LEGEND A3 1 Adjustment potentiometer insulation resistance A3 2 Manual reset push button A3 3 Test push button A3 4 Auxiliary fedding presence LED A3 5 TRIP LED A3 2 A3 3 A3 1 A3 5 A3 4 RESET TEST ON TRIP 25 50 75 100 k ohm USE OF SRI D3 MODEL To vary the regulation call our Technical Assistance Department The warning light ON shows that the device is fed Pressing a long time the Test p...

Page 29: ...a low fuel condition occurs This LED illuminates continuously to indicate a shut down if the switch has been closed for more than 5 minutes TEMPERATURE red LED This LED illuminates when an High Temperature shut down occurs ENGINE RUNNING green LED This LED blinks for 15 seconds indicating that the EP7 is ready to start the engine you have to turn the key to start If the engine does not run within ...

Page 30: ...s OK disconnect all leads from the stator except for those going to the condenser box and check the output from the alternator If there is no output from the welding winding and the auxiliary winding replace the stator 4 If there is output from all windings reconnect the diode bridge and check if there is welding current If not the diode bridge is defective If there is welding current connect the ...

Page 31: ...rcuit and eliminate the problem Call an authorised service centre 1 Check oil level 2 Replace the malfunctioning sensor 3 Replace the protection 4 Replace 1 Engine temperature too high or insufficient oil pressure 2 High temperature sensor or oil pressure defective 3 ES protection defective 4 Stop solenoid defective 1 Battery charger alternator de fective 2 Battery charger warning light defec tive...

Page 32: ...nce and troubleshooting work l Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open l Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring ...

Page 33: ... Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long...

Page 34: ...oncerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention ...

Page 35: ...Dimensioni Dimensions Dimensions TS 350 SY SXY BC M 53 REV 0 11 07 01 10 07 87381 I 720 655 32 5 30 1110 Ø13 205 1190 1610 Ø13 ...

Page 36: ...oke solenoid O4 Step relay P4 Circuit breaker Q4 Battery charge sockets R4 Sensor cooling liquid temperature S4 Sensor air filter clogging T4 Warning light air filter clogging U4 Polarity inverter remote control V4 Polarity inverter switch Z4 Transformer 230 48V W4 Diode bridge polarity change X4 Base current diode bridge Y4 PCB control unit polarity inverter A5 Base current switch B5 Auxiliary pu...

Page 37: ... black 5 5 9 nero black 9 STARTER KEY OFF ON 30 15 54 30 1 15 50 ST 3 4 2 11 11 11 11 2 2 P4 5A 10 12 12 2 16 6 10 12 16 11 13 14 15 S1 M R1 G4 7 B IG L T1 U1 HOLD COIL PULL COIL WHITE WIRE RED WIRE E1 5 17 K2 30 87 87a stop K1 30 87 87a Pr 10 7 7 9 3 4 L1 H1 17 17 RED RED WHITE YELLOW BLACK stop Solenoid I7 timer 18 19 K3 N3 Timer 1 2 6 8 3 4 6 8 6 3 4 8 3 4 6 8 2 1 0 7 K3 Timer 5 White Red G1 OF...

Page 38: ...m Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione T1 S1 R1 Y T2 S2 54 53 RS SS TS A R2 2 2 T S R 11 12 13 51 52 V N 400V 32A G 230V 32A H C U 30A P4 230V 16A H 230V 16A H 04 07 2007 ONLY FOR AI1 KIT 51 52 h M 400V 32A G 230V 16A H 230V 16A H 23...

Page 39: ...d Project Denomination Machine Modification Date Da Pag Alla Pag To Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione T1 S1 R1 Y T2 S2 54 53 RS SS TS A R2 2 2 T S R 11 12 13 51 52 V N Id Id Id Id N N D 400V 32A G 230V 32A H C U 30A P4 2...

Page 40: ...From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione T1 S1 R1 Y T2 S2 54 53 RS SS TS A R2 2 2 T S R 11 12 13 51 52 V N Id Id Id Id N N D 400V 32A G 230V 32A H C U 30A P4 04 07 2007 ONLY FOR AI1 KIT 51 52 h M T S R Y T S R Y 4 6 ONLY FOR PL1 KIT...

Page 41: ...Pag Alla Pag To Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione T1 S1 R1 Y T2 S2 RS SS TS A R2 T S R 11 12 13 Id Id Id Id N N D 110V 16A I 400V 32A G C 16A P4 11 07 2007 51 52 2 2 ONLY FOR AI1 KIT U 51 52 h M T S R Y T S R 54 53 V N 4...

Page 42: ...ate Da Pag Alla Pag To Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione 04 07 2007 RS SS TS A Y 11 12 13 X4 17 18 4 1 5 2 6 3 12 9 8 11 7 10 2 6 6 6 6 6 6 6 6 6 6 6 6 C C C C2 C2 14 1 17 18 19 19 20 1 1 13 6 13 14 6 14 1 1 13 W U A5 O3...

Page 43: ...ge From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione 04 07 2007 RS SS TS A Y 11 12 13 X4 17 18 4 1 5 2 6 3 12 9 8 11 7 10 2 3 C C C C2 C2 14 1 17 18 19 19 20 1 1 11 11 13 13 14 14 1 1 13 1 11 11 1 X5 Reverse Polarity W U A5 O3 STARTER SCR fo...

Page 44: ...carlo a terzi senza sua autorizzazione 04 07 2007 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CN5 2 5 4 6 3 1 9 8 7 12 11 10 15 14 13 CN5 B C D E F G H I J REMOTE CONTROL A2 Y2 A U4 MATELOCK 15 P 4 4 4 4 4 4 4 4 4 4 4 4 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 13 12 10 11 9 8 7 6 5 4 3 2 1 CN2 MATELOCK 4 P BLUE YELLOW WHITE RED 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 2 5 3 1 6 4 ON OFF 3 2 1 CN4 C...

Page 45: ... 15 CN5 2 5 4 6 3 1 9 8 7 12 11 10 15 14 13 CN5 B C D E F G H I J REMOTE CONTROL A2 Y2 A U4 MATELOCK 15 P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 13 12 10 11 9 8 7 6 5 4 3 2 1 CN2 MATELOCK 4 P BLUE YELLOW WHITE RED 1 2 3 4 2 3 4 7 8 1 2 3 4 5 6 7 8 9 12 2 5 ON OFF CN4 CN3 B R 21 23 24 24 26 28 24 25 27 R6 c b a T R6 8 W1 12 11 10 9 8 7 6 5 4 3 2 1 13 14 15 16 17 18 34 14 13 Y4 black black orange orang...

Page 46: ......

Page 47: ...EUTRALBONDEDTOFRAME NEUTROCOLLEGATOAMASSA 65 60 Hz A 10 50 15 55 500 300 V ST RS 0 200 100 TR 0 h HOURMETER I 0 EA 1 25 20 125 1 3 13 18 17 16 20 21 22 12 21 22 23 14 11 8 2 19 15 4 5 6 EA 1 12 50 Hz 50 Hz 3 EA 1 4 12 TS 0000 GE TS 0000 GE V le Europa 59 20090 CUSAGO MI ITALY Tel 39 02 90352 1 fax 39 02 90390466 0987654321 TYPE SERIAL N 22 03 00 R1GB The requested data are to be found on the data ...

Page 48: ...TS 350 YSX BC DS 47 REV 0 11 07 01 10 07 87381 I Ricambi Spare parts Piéces de rechange E D NL Ersatzteile Tabla de recambios ...

Page 49: ...2071 GUARNIZIONE SCARICO PER MOTORE GASKET ENGINE EXHAUST 23 M773818215 PARATIA SCARICO ARIA MOTORE ENGINE INLET COVER 24 M773818230 GRIGLIA PROT SILENZIATORE SCARICO EXHAUST PROTECTIVE GRILL 25 M773812050 SILENZIATORE SCARICO EXHAUST MUFFLER 26 M766704010 RESISTORE DI POTENZA POWER RESISTANCE 27 M773715091 STAFFA BASE DIODE SUPPORT 28 M873769895 RESISTENZA CABLATA WIRED RESISTOR PL Version 29 M10...

Page 50: ...TS 350 YSX BC DS 48 REV 2 05 10 01 10 07 87381 I Ricambi Spare parts Piéces de rechange E D NL Ersatzteile Tabla de recambios ...

Page 51: ... 23 M744507219 PULSANTE STOP D EMERGENZA EMERGENCY PUSH BUTTON STOP 24 M773817205 PANNELLO FRONTALE INF FRONT PANEL 25 M0000873797420 TELERUTTORE INVERS POLARITA compl PLARITY CHANGE CONTACTOR PLVersion 26 M306479199 RELE AVV ELETTRICO RELAY ELECTRIC START 27 M105111830 MORSETTIERA TERMINAL BOARD 28 M208029104 DISTANZIALE ISOLANTE SPACER 29 M773817010 SCATOLA ELETTRICA ELECTRIC BOX 30 MED0109870 T...

Page 52: ...TS 350 YSX BC DS 49 REV 0 11 07 01 10 07 87381 I Ricambi Spare parts Piéces de rechange E D NL Ersatzteile Tabla de recambios 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...

Page 53: ...NSATORI 14 M784109887 PIASTRA FISS BOX COND COMPL 15 M873818290 PARATIA SUP ALTERNATORE 16 M773812145 PREFILTRO A CICLONE CON CURVA 17 M773818240 TRAVERSINO SX RINF PARATIAALTER Pos Rev Cod Descr Note 1 M773817015 ELECTRICAL BOX COVER 2 M773818315 LEFT SIDE COVER FOR AIR INLET 3 M773818314 RIGHT SIDE COVER FOR AIR INLET 4 M773811100 ROLL BAR 5 M400409154 BATTERY BRACKET 6 M773812122 BRACKET AIR FI...

Page 54: ...TS 350 YSX BC DS 50 REV 0 11 07 01 10 07 87381 I Ricambi Spare parts Piéces de rechange E D NL Ersatzteile Tabla de recambios 8 1 2 3 4 5 6 7 9 10 ...

Page 55: ... 5 M773818015 FIANCATA SX CAREN ANT COMPL 6 M102042870 MOLLA 7 M744508140 CERNIERA PER FIANCATA 8 M209508115 PISTONE SOSTEGNO 9 M773818035 CARENATURA POSTERIORE 10 M773818010 FIANCATA DX CAREN ANT COMPL Pos Rev Cod Descr Note 1 M343339601 KNOB 2 M107300180 LATCH 3 M773818021 FRONT HOUSING COVER COMPL 4 M773818100 FRONT COVER 5 M773818015 FRONT COVER LEFT 6 M102042870 SPRING 7 M744508140 LATCH 8 M2...

Page 56: ...0217600141 GR TIMONE PIEDE X TRAINO LENTO KIT SITE TOW 2 102351750 PIEDE DI STAZIONAMENTO PARKING STAND 3 207401150 TIMONE TOW BAR 4 0000217600142 GR ASSALE RUOTE TRAINO LENTO KIT SITE TOW 5 207401160 ASSALE AXLE 6 102351740 RUOTA WHEEL CTL 400 217600140 KA 7 ...

Page 57: ...NOPOLA REGOLAZIONE COMPL KNOB REGULATOR COMPLETE 4 M836709715 POTENZIOMETRO WELDING CURRENT REGULATOR 5 M836709910 CONNETTORE FEMMINA FEMALE CONNECTOR 6 M836700524 SCATOLA BOX 7 M308309900 MANIGLIA COMANDO A DISTANZA REMOTE CONTROL HANDLE 8 M0000KD0259904 CAVO COMANDO DISTANZA REMOTE CONTROL CABLE 9 M936829904 CAVO COMANDO DISTANZA REMOTE CONTROL CABLE 10 M936840555 COMANDO RC2 SENZA CAVO RC2 REMO...

Page 58: ...LETE 4 M836709715 POTENZIOMETRO WELDING CURRENT REGULATOR 5 M836709910 CONNETTORE FEMMINA FEMALE CONNECTOR 6 M836700524 SCATOLA BOX 7 M308309900 MANIGLIA COMANDO A DISTANZA REMOTE CONTROL HANDLE 8 M0000KD0259904 CAVO COMANDO DISTANZA REMOTE CONTROL CABLE 10 M936860555 COMANDO RC1 RCPL SENZA CAVO RC1 RCPL REMOTE CONTROL SCHEMA ELETTRICO ELECTRICAL DIAGRAM ELECTRIQUE SCHEMA ELEKTRISCHES SCHEMA ...

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