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MORSE Mfg. Co., Inc.        

        727 West Manlius Street        

        P.O. Box 518        

        East Syracuse, NY 13057-0518

Phone: (315) 437-8475   

   Fax: (315) 437-1029   

   Email: 

[email protected]

   

   Website: 

www.MorseDrum.com

Copyright 2010  -  Morse Mfg. Co., Inc.   

Form PL400Z-60 (0604-0110)   (Updated 04/2010) 

 

Page 1

The Specialist In Drum Handling Equipment

MODEL 400Z-60

Hydra-Lift, 60”, Manual Lift, Manual Tilt

Contents

Page

Receiving Procedures. . . . . . . . . . . . . . . . .   1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   1

Safety Information. . . . . . . . . . . . . . . . . . . . .   1 - 2

Machine Description. . . . . . . . . . . . . . . . . . .   3 - 4

Assembly  Instructions.  .  .  .  .  .  .  .  .  .  .  .    5

Operating Instructions. . . . . . . . . . . . . . . . . . .     6 

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . .   7

Parts Lists and Diagrams. . . . . . . . . . . .   8 - 9

In all instances, liability is limited to the purchase price paid or to 

repairing or replacing the product. Customer assumes liability for 
any modifications, unauthorized repairs or parts substitution.

Safety Information

While  Morse  Manufacturing  Co.  drum  handling  equipment 

is  engineered  for  safety  and  efficiency,  a  high  degree  of 

responsibility  must  be  placed  upon  the  machine  operator  to 

follow safe practices, based primarily on common sense, upon 

which true safety depends.

Failure  to  follow  the  safety  precautions  in  this  manual  can 

result in personal injury or property damage. Observe the same 

precautions  as  with  similar  machinery  where  carelessness 

in  operating  or  maintenance  is  hazardous  to  personnel. 

Carefully  read  the  safety  precautions  below  and  throughout 

this manual.

Receiving Procedures

Every  Morse  drum  handler  is  inspected  prior  to  shipping. 

However, damage may be incurred during transit.

• Check for visible damage. If you choose to accept damaged 

freight,  always  sign  noting  the  damage  on  the 

BILL  OF 

LADING

• Document the damage and have the truck driver sign. We 

recommend keeping a digital camera at your receiving dock 

for this purpose.

• Open packages expeditiously to check the condition of the 

goods. There is only a 24 hour window to notify the carrier of 

any concealed damage.

• 

IMMEDIATELY REPORT ALL DAMAGE TO THE SHIPPING 

COMPANY!

 Then you may contact Morse for assistance with 

your freight claim.

•  Morse  Manufacturing  will  not  be  held  responsible  for  any 

damaged freight that is not signed for as damaged.

Delivery  to  non-business  addresses  without  a  loading  dock 

result in additional freight charges. Residential delivery fees, 

inside delivery fees, re-delivery charges, and lift gate services 
will be added by the truck line, and are non-negotiable.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects 

in  workmanship  or  materials  for 

TWO YEARS

  when  used 

properly  within  its  rated  capacity.  Warranty  does  not  cover 

wear  from  normal  use  or  damage  from  accident  or  abuse. 

Motors and other purchased parts carry the warranties of their 

manufacturers.

For  warranty  claims,  contact  your  Morse  Dealer  to  obtain  a 

return authorization number, and for return freight advice. Return 

freight must be prepaid.

Operator’s Manual 

for Morse Hydra-Lift Drum Karrier

Model 400Z-60

Serial Number 0604 to 0110 (MMYY)

Summary of Contents for 400Z-60

Page 1: ...s Every Morse drum handler is inspected prior to shipping However damage may be incurred during transit Check for visible damage If you choose to accept damaged freight always sign noting the damage on the BILL OF LADING Document the damage and have the truck driver sign We recommend keeping a digital camera at your receiving dock for this purpose Open packages expeditiously to check the condition...

Page 2: ...is strewn floors WARNING Do Not Modify the Unit Under no circumstances should any modifications be made to the Morse machinery without factory authorization Any modifications may void the warranty This machine was designed to perform a specific job and alterations may result in injury to operator or machine WARNING No Loose Fitting Clothing Wear close fitting clothing and safety equipment appropri...

Page 3: ... can be handled with the correct size 55 30 Series Diameter Adaptor installed see Diameter Adaptor literature A 55 gallon plastic drum can be handled with either the Adjustable Bracket Part 1465 P or the Top Rim Clamp Part 3540 P Use the Top Rim Clamp with a plastic drum that has a suitable top rim see figure 2 1 Use the Adjustable Bracket for a drum with or without a top rim see figure 2 2 Operat...

Page 4: ...rt 3900 P for a field installation kit Copyright 2010 Morse Mfg Co Inc Form PL400Z 60 0604 0110 Updated 04 2010 Page 4 WARNING Watch Out for Pinch Points Stay clear of moving parts Operator should remain behind the push handle during the lift operation Floor Lock The screw down floor lock is located on the base of the tower figure 3 1 Turning the floor lock clockwise until it locks in the down pos...

Page 5: ...els Step 4 Lift overhead assembly into position A drift pin can help align the holes Insert a greased clevis pin item 12 through mast cap and boom Install a 5 8 washer item 9 and 3 16 roll pin item 8 in the end of the clevis pin See figure 3 Step 5 Next connect the cylinder item 16 to the overhead assembly Align ram eye with holes in boom clevis plates and insert a greased clevis pin item 12 with ...

Page 6: ...e unit can become unstable when transporting with a raised load 5 Lift drum to desired pouring height Operate the tilt control as described in Machine Description Controls page 3 to adjust the drum attitude This is especially important when lifting an open drum The floor lock should be engaged while dispensing draining 6 When dispensing is complete tilt drum back to upright position Disengage the ...

Page 7: ...rips hose damage or other signs of wear Inspect the level and condition of the hydraulic fluid Replace any parts that show signs of wear Grease wheel bearings periodically Oil or grease all moving parts including the three clevis pins and the surfaces of the boom which contact the inside of the mast cap the hinge pin the gears and sprockets in the tilt drive and the ratchet and pawl Worn or damage...

Page 8: ... 9 7 17 P WASHER 5 8 SAE FL 1 5 16 OD 10 2 3308 P CASTER 4 SWIVEL DBL RACE 11 12 491 P NUT 5 16 18 REV HEX LOCK 12 3 138 P CLEVIS PIN 5 8 X 3 13 4 1169 P NUT 3 8 16 REV HEX LOCK 14 8 215 P HHCS 5 16 18 X 5 8 GR2 ITEM QTY PART DESCRIPTION 15 1 3610 P HYD FIT MALE ELBOW SAE 16 1 781 P CYLINDER 1 5 X 22 625 SAE 17 2 136 P GRIP HANDLE 7 8 X 4 3 4 18 1 135 P ASM TOWER 400A 60 72 19 1 3679 P KIT PUMP MO...

Page 9: ... DRILLED HOLE 63 1 169 P PAWL SPRING 64 1 170 P SCREW SHOULDER 3 8 DIA X 5 8 65 1 710 P RETAINER RATCHET PUSH NUT 3 4 66 1 165 P RATCHET MALLEABLE FOR SADDLE 67 2 136 P GRIP HANDLE 7 8 X 4 3 4 68 1 790 72 P OVERHEAD WELD 400A 72 69 2 64 P ROLL PIN 3 16 X 1 1 4 70 2 55 P WASHER 3 4 SAE FL 1 1 2 OD 71 1 735 P KEY WOODRUFF SIZE 9 ASA606 72 1 14 P GEAR PINION 7 TOOTH 73 1 12 P CHAIN ROLLER 35 W M LINK...

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