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AT-1991 Air Head Crimp Tool 

Doc. No. 64005-0200 

Release Date: 09-20-02 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: D 

Revision Date:05-27-05 

 

Air Powered Crimp Tool Head 

Operating Instruction and Specifications Sheet 

Part No. 64005-0200 

Eng. No. AT 1991 

(Replaces 19283-0002) 

 

FEATURES 

 

Œ 

Quick-change tool head for the 19279-0001 (AT-200) 

Œ 

Tooling kit is interchangeable with other kits in the 64001 and 64003 Series 

Œ 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position for each of 
the three nests 

Œ 

Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, 
CSA and Military Class II 

Œ 

3-nested tool eliminates the need for additional tools 

Œ 

Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping 
 

SCOPE 
 
AviKrimp

/ InsulKrimp

 Quick Disconnect 10 - 22 AWG.  This tool head is intended for use in the 19279-0001 

(AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch. 

 

Testing

 

Mechanical 
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.  
The following charts show the UL specifications for various wire sizes.  The tensile strength is shown in 
pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. 

 

Wire Size (AWG) 

*UL - 310 

22 8 
20 13 
18 20 
16 30 
14 50 
12 70 
10 80 

 

*UL – 310 – Quick Disconnects 

 
The following is a partial list of the product part numbers and their specifications that this tool is designed to 
run.  We will be adding to this list and an up to date copy is available on www.molex.com. 

Summary of Contents for AT 1991

Page 1: ...neumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping SCOPE AviKrimp InsulKrimp Quick Disconnect 10 22 AWG This tool head is intended for use in the 19279 0001 AT 200 either hand held or with optional bench adapter 19078 0307 ATBA and foot switch Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crim...

Page 2: ...19019 0028 BB 8138 032 312 7 94 138 3 50 19019 0034 BB 8191 312 7 94 138 3 50 19019 0035 BB 8191 032 312 7 94 138 3 50 19019 0061 BB 8135 BK 312 7 94 138 3 51 19019 0117 BB 8141 312 7 94 138 3 51 Wire Size 10 12 AWG 5 00 3 30 MM Wire Strip Length Insul Dia Max Terminal No Terminal In mm In mm 19002 0044 C 5265 312 7 94 245 6 22 19017 0047 C 2143 375 9 53 250 6 40 19019 0037 C 8143 375 9 53 225 5 7...

Page 3: ...ove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The 64005 0200 AT 1991 was engineered for durability but like any fine piece of equipment it needs cleaning and l...

Page 4: ...ionConductor Crimp Nest Color Code AWG mm Mean Go No Go Crimp Inspection Marking Red 18 22 0 35 0 80 069 066 072 oo Blue 14 16 1 30 2 00 092 089 095 o Yellow 10 12 3 30 5 00 100 097 103 oo Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing ...

Page 5: ...4005 0200 Crimp Tool Head Fig 5 1 64005 0000 Basic Air Tool Head 1 2 64001 0275 Locator Assembly 1 3 64001 0270 Tooling Kit 1 Tooling Kit Only 4 64001 0214 Conductor Punch 1 5 64001 0212 Conductor Anvil 1 6 64001 0215 Insulation Punch 1 7 64001 0113 Insulation Anvil 1 8 N A 4 mm Dia by 5 0 mm Lg Roll Pins 2 9 N A 10 32 by 5 16 Lg Cup Pt Set Screw 1 The following purchased parts are available from ...

Page 6: ...05 0000 Basic Air Tool Head Fig 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12LG Freedrive Pan Head Screw 1 4 N A M4 by 30LG Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 The following purchased parts are available from an Industrial supply company such as MSC 1 800 645 7270 Figure 6 3 4 2 2 2 5 1 4 4 2 4 2 2 2 2 2 ...

Page 7: ...auge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ____________ Range Conductor Nest 2 ____________ Actual ____________ Range Conductor Nest 3 ____________ Actual ____________ Technician _______________________ Date of Calibration __________________ Calibration should be done every 5 000 cycles or 3 months Tools should be lubrica...

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