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Hand Crimp Tool for EconoLatch Male and Female Crimp Terminals 

Doc No: ATS-6382806HM 

Release Date: 07-25-16 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: A 

Revision Date: 07-25-16 

CONDUCTOR BRUSH 

STRIP LENGTH 

CONDUCTOR 

CRIMP 

CUT-OFF 

TAB 

BELL MOUTH 

BEND UP 

TWISTING 

ROLLING 

BEND 

DOWN 

SEAM 

INSULATION 

CRIMP 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63828-0670

 

Hand Crimp Tool 

Order No. 63828-0600

 

 

FEATURES

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Precisely designed crimping profiles with simple contact positioning 

 

Easy handling due to outstanding force ratio 

 

A-620 Class 2 compliant as indicated and RoHS compliant 

 

Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700) 

 

Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 

accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) 

 

Products

: EconoLatch Male and Female Terminals, 16 AWG-18AWG UL1061 and 18 AWG UL1007 wires. 

Terminal 

Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

IPC/WHMA-A620 (1) 

Terminal (2) 

AWG 

mm 

In. 

mm 

In. 

mm 

In. 

150180 

150180-1016 

16-18 

1.70-2.10 

.067-.083 

1.70-2.05  .067-.081  3.18-3.96 

.125-.156 

150181 

150181-1016 

16-18 

1.70-2.10 

.067-.083 

1.70-2.05  .067-.081  3.18-3.96 

.125-.156 

(1)

 

To achieve optimum IPC-A620 insulation crimps, use this insulation OD range (example 16AWG UL1061 and 18AWG UL1007). 

(2)

 

Overall insulation OD specification for terminal. 

 

DEFINITION OF TERMS 

 
 
 

 
 
 
 

 
 
 

 
 
 
 

The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the scope. 

TYPE 4A 

Summary of Contents for 63828-0600

Page 1: ...ir Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 Products EconoLatch Male and Female Terminals 16 AWG 18AWG UL1061 and 18 AWG UL1007 wires Terminal Series No Terminal Order No Wire Size Insulation...

Page 2: ...erminal Series No Wire Size Conductor Crimp Insulation Crimp Pull Force Minimum Profile Height Width Height Max Width Max AWG mm2 mm In Mm In mm In mm In N Lb 16 18 18 150180 16 1 15 1 25 045 049 1 90 2 00 075 079 2 30 090 2 45 096 133 5 30 0 X 18 1 00 1 10 039 043 1 90 2 00 075 079 2 30 090 2 25 089 89 0 20 0 X 2 40 094 2 45 096 89 0 20 0 X 150181 16 1 15 1 25 045 049 1 90 2 00 075 079 2 30 090 2...

Page 3: ...with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping ...

Page 4: ...g and insulation types may affect crimp height 3 This tool is intended for standard conductor sizes It may not give a good insulation crimp support for all insulation sizes 4 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purchased 5 Pull force should be u...

Page 5: ... Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63828 0670 63816 0000 Hand Crimp Frame Short N A N A 5 63816 0050 Hand Crimp Frame Long N A N A 5 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 6 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 6 63816 0100 Air Power Tool 63816 0700...

Page 6: ...M4 X 8mm LONG BHCS 2 5 1 PARTS LIST Item Order Number Description Quantity 1 63828 0670 Modular Crimp Head 1 2 63816 0500 Hand Crimp Frame Long 1 3 63828 0675 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Application Tooling Support 2200 Wellington Court Lisle IL 60532 USA Phone 1 402 458 TOOL 8665 E mail applicationtooling molex com Visit our Web...

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