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Hand Tool for Appli-Mate RAST Power Connectors 

Doc No: ATS-6382762HM 

Release Date: 10-27-14 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: A 

Revision Date: 10-27-14 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63827-6270

 

Hand Crimp Tool 

Order No. 63827-6200

 

 

FEATURES

 

 

A full cycle ratcheting hand tool ensures complete terminations 

 

Ergonomically designed soft handles 

 

Wire gripping comb holds wires in place before termination 

 

Easy handling due to outstanding force ratio 

 

Modular Crimp Head is removable and can be used in the Air Powered Tool Order No.63816-0100, 

accompanied by Air Powered Crimp Adapter (Order No. 63816-0700) 

 

Modular Crimp Head can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-
0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) 

 

SCOPE 

Products: Appli-Mate RAST Power connectors, 2 – 12 circuits, 0.5mm² and 0.75mm² H05V-K wires. 

Connector Series  Connector Order No. 

Wire Size 

Insulation Diameter 

mm² 

mm 

In. 

91627 and 93211 

See table below 

0.5 

2.1 – 2.3  0.083 – 0.091 

91791 and 93322 

See table below 

0.75 

2.3 – 2.5  0.091 – 0.098 

Customer to cut off connector from molded chain 

Contact Molex about approved AWG wires for these products 

 

Connector Series No.  Circuit Size 

Connector Assembly Order No. 

91627 

91627-0001  91627-0002  91627-0003  91627-0004  91627-0005  91627-0006  91627-0008 
91627-0009  91627-0010  91627-0011  91627-0012  91627-0013  91627-0014  91627-0015 
91627-0016  91627-0501  91627-0502  91627-0503  91627-0504  91627-0505  91627-0506 
91627-0507  91627-0508 

 

 

 

 

 

91627-1001  91627-1002  91627-1004  91627-1005  91627-1006  91627-1007  91627-1008 
91627-1009  91627-1010  91627-1011  91627-1012  91627-1013  91627-1014  91627-1015 
91627-1016  91627-1017  91627-1501  91627-1502  91627-1503  91627-1504  91627-1506 
91627-1507  91627-1508 

 

 

 

 

 

91627-2001  91627-2002  91627-2003  91627-2004  91627-2005  91627-2006  91627-2007 
91627-2008  91627-2009  91627-2010  91627-2011  91627-2501  91627-2503 

 

91627-3001  91627-3002  91627-3003  91627-3004  91627-3005  91627-3006  91627-3501 
91627-3502  91627-3503  91627-3504 

 

 

 

 

91627-4001  91627-4002  91627-4003  91627-4004  91627-4005  91627-4006  91627-4007 
91627-4501  91627-4502  91627-4503 

 

 

 

 

91627-5001  91627-5002  91627-5003  91627-5004  91627-5005  91627-5006  91627-5501 
91627-5502  91627-5503  91627-5504  91627-5505 

 

 

 

91627-6001  91627-6002  91627-6501  91627-6502 

 

 

 

91627-7001  91627-7002  91627-7003  91627-7501  91627-7502  91627-7503  91627-7504 

10 

91627-8001  91627-8501 

 

 

 

 

 

11 

91627-9001  91627-9251 

 

 

 

 

 

12 

91627-9501  91627-9751 

 

 

 

 

 

TYPE 4A 

This datasheet has been downloaded from

http://www.digchip.com

at this

page

Summary of Contents for 63827-6200

Page 1: ...ires for these products Connector Series No Circuit Size Connector Assembly Order No 91627 2 91627 0001 91627 0002 91627 0003 91627 0004 91627 0005 91627 0006 91627 0008 91627 0009 91627 0010 91627 0011 91627 0012 91627 0013 91627 0014 91627 0015 91627 0016 91627 0501 91627 0502 91627 0503 91627 0504 91627 0505 91627 0506 91627 0507 91627 0508 3 91627 1001 91627 1002 91627 1004 91627 1005 91627 10...

Page 2: ...1 93211 1002 93211 1003 93211 1004 93211 1501 93211 1503 4 93211 2001 93211 2501 93211 2502 5 93211 3001 93211 3501 6 93211 4001 93211 4501 93211 4502 93211 4503 7 93211 5001 93211 5501 93211 5502 8 93211 6001 93211 6501 9 93211 7001 93211 7501 93211 7502 10 93211 8001 93211 8501 11 93211 9001 93211 9251 12 93211 9501 93211 9751 93322 2 93322 0001 93322 0501 3 93322 1001 93322 1002 93322 1501 4 93...

Page 3: ... crimp tooling is damaged or worn a new tool must be purchased 4 Terminated height should be used as the final criteria for an acceptable crimp Pull force is a reference only 5 Molex does not certify crimp hand tools SETUP Connector Preparation Trim one connector off the molded chain using a razor blade as shown below See Figure 2 When trimming the connector off the molded chain be careful to not ...

Page 4: ...ing outward See Figure 4 4 Push the connector all the way to the left until it stops 5 Lower the termination blade by pulling the bar away from the tool NOTE If the termination blade is not lowered the connector will not be completely terminated 6 Place the wire into the connector pushing it in until it stops against the back of the connector housing 7 To keep the wire in place press it into the r...

Page 5: ...sed to prevent objects from becoming lodged in the nest and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 8 Warranty This tool is for electrical connector termination purposes only This tool is made of t...

Page 6: ...e injury CAUTION Wear safety glasses when operating or servicing this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63827 6270 63816 0000 Hand Crimp Frame Short N A N A 5 63816 0050 Hand Crimp Frame Long N A N A 5 63816 0200 Battery Power Tool 110 V 63816 0600 Battery...

Page 7: ...A Revision Date 10 27 14 RATCHET RELEASE LEVER HANDLE SPRING 2 1 5 Figure 8 3 4 2 PARTS LIST Item Order Number Description Quantity 1 63827 6270 Modular Crimp Head 1 2 63816 0050 Hand Crimp Frame Long 1 3 63816 0001 Locking Pin 2 4 63600 0520 Tool Head Spring 2 5 63600 0525 Handle Spring 1 Visit our Web site at http www molex com ...

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