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Hand Crimp Tool Super-Sabre Crimp Terminals 

Doc No: ATS-6382716HM 

Release Date: 01-17-14 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: D 

Revision Date: 09-23-21 

 

 

Application Tooling Specification 

 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Precisely designed crimping profiles with simple contact positioning 

 

Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head, 
which is installed into the 63816-0270 (110 V) or the 63816-0280 (220 V) Battery Powered Tool 

 

Many different tool kits can be used with a single Battery Powered Tool 

 

This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant 

 

SCOPE 

 
Products: Super-Sabre Male and Female Crimp Terminals, 10 AWG. 
 

Terminal Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter (1) 

Strip Length 

Reel 

AWG  mm² 

mm 

In. 

mm 

In. 

171825 

171825-0100  171825-8100 

10 

— 

4.60 Ref. 

 

.181 Ref. 

7.9-8.3  0.31-0.33 

171826 

171826-0100  171826-8100 
171826-0200  171826-8200 

Customer to cut off terminal from reel: 0.50mm (.020”) maximum cut-off tab. 

(1)This terminal series does not have an Insulation grip 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

CONDUCTOR 

BRUSH 

STRIP LENGTH 

SEAM 

CONDUCTOR 

CRIMP HEIGHT 

CUT-OFF 

TAB 

BELL MOUTH 

BEND UP 

TWIST 

ROLL 

BEND 

DOWN 

WIRE 

171825 Series 

CONDUCTOR 

BRUSH 

STRIP LENGTH 

SEAM 

CONDUCTOR 

CRIMP HEIGHT 

CUT-OFF 

TAB 

BELL MOUTH 

BEND UP 

TWIST 

ROLL 

BEND 

DOWN 

WIRE 

171826 Series 

Order Number 

63827-1600 

TYPE 4C 

Summary of Contents for 63827-1600

Page 1: ... with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products Super Sabre Male and Female Crimp Terminals 10 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter 1 Strip Length Reel AWG mm mm In mm In 171825 171825 0100 171825 8100 10 4 60 Ref 181 Ref 7 9 8 3 0 31 0 33 171826 171826 0100 171826 8100 171826 0200 171826 8200 Customer to c...

Page 2: ... the minimum pull force specifications listed CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die INSTALLATION To install the tool kit into the power crimp head follow the steps below Anvils and Punches Installation 1 Insert the anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in pla...

Page 3: ...th the A or B profile on the hand tool 2 Insert the proper pre striped wire over the terminal Gently touch the wire stop with the end of the wire See Figures 4 and 5 3 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed ...

Page 4: ...ever become stuck or jammed in a partially closed position do not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 9 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of ...

Page 5: ...s for this tool kit Tool Kit Order No Tool Order no Tool Description Power Head Order No Adapter Description Figure No 63827 1670 63810 1050 Hand Crimp Frame Short 7 63810 1000 Hand Crimp Frame Long 7 63816 0270 Battery Power Tool 110 V 63816 0300 Power Crimp Head 8 63816 0280 Battery Power Tool 220 V 63816 0300 Power Crimp Head 8 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool ...

Page 6: ...n Date 09 23 21 RATCHET RELEASE SCREW Figure 9 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63827 1670 Tool Kit with Locator 1 3 63827 1673 Locator Base 1 4 63827 1675 Locator REF ...

Page 7: ... Item Order Number Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63827 1670 63827 1670 Tool Kit 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other trademarks...

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