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Hand Crimp Tool for 1.78mm (.070") Tab Female Crimp Terminals 

Doc No: ATS-6382704HM 

Release Date: 09-13-13 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: A 

Revision Date: 09-13-13 

INSULATION 

CRIMP HEIGHT 

SEE NOTE 

BRUSH 

STRIP LENGTH 

BELL MOUTH 

CUT-OFF 

TAB 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP HEIGHT 

TWISTING 

SEAM 

WIRE 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63827-0470

 

Hand Crimp Tool 

Order No. 63827-0400

 

 

FEATURES 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

%

 

Precisely designed crimping profiles with simple contact positioning 

%

 

Easy handling due to outstanding force ratio 

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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

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Can also be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 (220 V) 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: 1.78mm (.070") Tab Female Crimp Terminals, 16-20 AWG. 
 

Terminal 

Series No. 

Terminal Order No.  Wire Size and Type 

(2) Insulation Diameter 

UL1007 or Equivalent 

Strip Length 

(1) Reel Form Only 

AWG 

mm² 

mm 

In. 

mm 

In. 

35028 

35028-1111 

20 

0.52 

1.75 

.069 

420-5.00  .165-.197 

18 

0.82 

2.03 

.080 

16 

1.31 

2.41 

.095 

(1) Customer to cut off terminal from reel: 0.30mm (.012”) maximum Cut-off Tab. 

(2) See crimp specification for the individual Insulation Diameter. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

TYPE 

4A 

Summary of Contents for 63827-0470

Page 1: ...dling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 1 78mm 070 Tab Female Crimp Terminals 16...

Page 2: ...5 X 16 1 31 1 40 1 48 055 058 2 5 2 4 098 095 X Terminal Series No Wire Size Insulation Diameter Insulation Pull Force Minimum Crimp Height Crimp Width mm2 mm In mm In mm In N Lb 35028 20 1 75 069 2 75 2 95 108 116 3 10 3 35 122 132 58 6 13 2 18 2 03 080 2 95 3 15 116 124 3 25 3 35 128 132 107 5 24 2 16 2 41 095 3 00 3 30 118 130 3 25 3 35 128 132 127 1 28 6 For 14 AWG and double wire applicators ...

Page 3: ...ON Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Place the terminal into the correct die profile until the terminal stopped by the locator 2 Bring the wire stop blade down make sure the wire stop located behind the conductor grip 3 Place a pre striped wire into ...

Page 4: ...ecome stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 6 Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period...

Page 5: ...r source Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No A...

Page 6: ...HET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 6 M4 X 14mm LONG BHCS 2 5 1 PARTS LIST Item Order Number Description Quantity 1 63827 0470 Modular Crimp Head 1 Ref 2 63816 0050 Hand Crimp Frame Long 1 Ref 3 63827 0475 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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