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Hand Crimp Tool for 4.0mm Pitch Motor Crimp Terminals 

Doc No: ATS-6382596HM 

Release Date: 05-21-12 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: A 

Revision Date: 05-21-12 

INSULATION 

CRIMP HEIGHT 

BRUSH 

STRIP LENGTH 

BELL MOUTH 

BEND DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP HEIGHT 

 

TWISTING 

CUT OFF TAB 

SEAM 

WIRE 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63825-9670

 

Hand Crimp Tool 

Order No. 63825-9600

 

 

FEATURES 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

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Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V) 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: 4.0mm Pitch Motor Crimp Terminal, 22 AWG. 
 

Terminal 

Series No. 

Terminal Order No. 

Wire Size and Type (1) 

Insulation Diameter 

Strip Length 

IPC/WHMA-A620m (2) 

Terminal (3) 

Maximum 

Reel(4) 

Loose  

AWG 

mm² 

Type 

mm 

In. 

mm 

In. 

mm 

In. 

59333 

59333-8100  59333-8000 

22 

0.32-0.34  UL1007  1.15-1.50 

.045-059 

1.75  .069  1.60-2.10  .063-.083 

22 

0.32-0.34  UL1061  1.30-1.50  .051-.059  1.75  .069  1.60-2.10  .063-.083 

(1).This hand tool will crimp other wire types of equivalent gauge size.  (The hand tool frame is labeled for convenience.) 
(2) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. 
(3) Overall insulation OD specification for terminal. 
(4) Customer to cut off terminal from reel: 0.15m (.006”) maximum Cut-off Tab. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. 

TYPE 4A 

Summary of Contents for 63825-9670

Page 1: ... be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 4 0mm Pitch Motor Crimp Terminal 22 AWG Terminal Series No Terminal Order No Wire Size and Type 1 Insulation Diameter Strip Length IPC WHMA A620m 2 Terminal 3 Maximum Reel 4 Loose AWG mm Type mm In mm In mm In 59333 59333 8100 59333 8000...

Page 2: ...0 39 2 8 8 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open 1 With the hand tool in the open position pivot the t...

Page 3: ...nal locator outward 2 Remove the M4 BHCS See Figure 4 Installation 1 Place the new locator See Chart on page 2 on the hand tool Install the M4 BHCS See Figure 4 2 Tighten the screw enough to hold the locator Make sure the locator can still float freely with hand pressure 3 Insert the proper terminal fully into the correct profile slot until the terminal is fully seated and stops Then gently pivot ...

Page 4: ... applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Repetitive use of this tool should be avoided CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated r...

Page 5: ...e Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter ...

Page 6: ...ER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 9 M4 X 6mm LONG BHCS 2 5 1 PARTS LIST Hand Crimp Tool 63825 9600 Item Order Number Description Quantity 1 63825 9670 Modular Crimp Head 1 Ref 2 63816 0000 Hand Crimp Frame short 1 Ref 3 63825 9675 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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