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Hand Crimp Tool For C-Grid III™ Female Crimp Terminals 

Doc No: ATS-638258100 

Release Date: 11-27-12 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: B 

Revision Date: 11-1-16 

INSULATION 

CRIMP 

 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

CRIMP HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

HAND CRIMP 

TOOL

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 63825-8100 

 

FEATURES

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Right and Left handed applications 

 

Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 
63816-0250 (220 V), with the use of the 63816-0800 Crimp Head 

 

Many different tool kits can be used with a single Battery Powered Crimp Tool 

 

This tool is IPC/WHMA A-620 Class 2 compliant 

 

This tool is RoHS compliant, however RoHS compliant is not required 

 

SCOPE 

Products: C-Grid III™ Female Crimp Terminals, 22-24 AWG 
 

Terminal Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter

 

Strip Length 

Loose Piece 

Reel 

AWG 

mm² 

mm 

In. 

mm 

In. 

90119 

90119-2109 
90119-2110 
90119-2111 

90119-0109 
90119-0110 
90119-0111 

22-24  0.35-0.20  1.02-1.47 

.040-.058  2.80-3.30  .110-.130 

Customer to cut off terminal from reel: 0.15mm (.006”) maximum Cut-off Tab. 

See Conditions on page 2.

 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 

TYPE 4D 

Summary of Contents for 63825-8100

Page 1: ...d in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V with the use of the 63816 0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required SCOPE Products C Grid III Female Crimp Terminals 22 24 AWG Terminal Series No Terminal Orde...

Page 2: ... 055 inch UL1007 1 40mm Dia Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Note A crimp height chart is provided with this document as Reference Only Due to the wide range of wires strands insulation diameters and durometers available actual crimp height measurements may very slightl...

Page 3: ...n engages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release the handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed 8 Remove the crimped terminal from the termina...

Page 4: ...lower tabs into the two bottom slots of the hand tool To secure the locator into place the lower tabs must snap into place on the hand tool frame Right or Left Hand Operation This hand tool has an added feature that can be converted from a right handed application to a left handed application It is necessary to reverse the tooling if using the left handed application along with the locator Follow ...

Page 5: ...rom the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool...

Page 6: ...terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool Certification Molex does not ...

Page 7: ...Y Page 7 of 7 Revision B Revision Date 11 1 16 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 8100 Hand Crimp Tool Figure 13 1 63825 8175 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Visit our Web site at http www molex com ...

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