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Hand Crimp Tool for MX120G™Crimp Terminals 

Doc No. ATS-638258000 

Release Date: 03-22-13 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: A 

Revision Date: 03-22-13 

INSUL CRIMP 

HEIGHT 

BRUSH 

STRIP 

LENGTH 

BELL 

MOUTH 

COND. CRIMP 

HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CRIMP 

HEIGHT 

 

TWISTING 

CUT-OFF 

TAB 

SEAM 

HAND CRIMP 

TOOL

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 63825-8000 

 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Right and Left handed applications 

 

This tool is IPC/WHMA A-620 Class 2 compliant 

 

This tool is RoHS compliant, however RoHS compliant is not required 

 

SCOPE 

 
Products: 1.2mm MX120G™ Mat Seal Receptacle Terminals, 0.75mm2, 1.00mm

2

 wires. 

 

Terminal 

Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Loose Piece 

Reel 

Wire Type

 

mm² 

mm 

In. 

mm 

In. 

36799 

 

36799-0001 

FLRY-B 

0.75 mm2 

1.60-2.20  .063-.087  4.50-5.50  .177-.217 

FLRY-B 

1.00 mm2 

Customer to cut off terminal from reel: 0.30mm (.012”) maximum Cut-off Tab.  

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 

TYPE 4D 

Summary of Contents for 63825-8000

Page 1: ...locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 1 2mm MX120G Mat Seal Receptacle Terminals 0 75mm2 1 00mm2 wires Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Loose Piece Reel Wire Type...

Page 2: ...influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die Note A crimp height chart is provided with this manual as Reference Only Due to the wide range of wires strands insulation diameters and durometers available actual cri...

Page 3: ...ages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release the handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed 8 Remove the crimped terminal from the terminal loc...

Page 4: ... locators top hooks 2 into the hand tool top slots 7 Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool To secure the locator into place the lower tabs must snap into place on the hand tool frame Right or Left Hand Operation This hand tool has an added feature that can be converted from a right handed application to a left handed application It is necessary...

Page 5: ...sed at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and s...

Page 6: ...warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Mol...

Page 7: ... 7 of 7 Revision A Revision Date 03 22 13 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 8000 Hand Crimp Tool Figure 13 1 63825 8075 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Visit our Web site at http www molex com ...

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