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Hand Crimp Tool for CSP 6.3 Receptacle Terminal 

Doc No: ATS-6382560HM 

Release Date: 04-26-13 

UNCONTROLLED COPY

 

Page 1 of 8 

Revision: A 

Revision Date: 04-26-13 

INSULATION CRIMP 

SEE NOTE 

BRUSH 

STRIP LENGTH 

BELL MOUTH 

CUT-OFF 

TAB 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP HEIGHT 

TWISTING 

SEAM 

WIRE 

 

 

 

Application Tooling 

Specification Sheet

 

Tool Kit 

Order No. 63825-6070

 

Hand Crimp Tool 

Order No. 63825-6000

 

 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed 
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. 

 

Many different Tool kits can be used with a single Battery Powered Tool. 

 

This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. 

 

SCOPE 

Products: CSP 6.3 Receptacle Terminal, 3mm², 2mm² (double), and 5mm² metric wire. 
 

Terminal Series No. 

Terminal Order No. 

Wire Size 

 

Insulation Diameter 

Strip Length 

Reel Form Only   Wire Style 

mm²  

mm 

In. 

mm 

In. 

98891 

98891-1013 

T3 ZHID 

3.0 – 3.2 

0.118 – 0.126 

5.0 – 5.5 

0.20 – 0.22 

2 x 2 

2.3 – 2.5 

0.090 – 0.098 

3.7 – 3.9 

0.146 – 0.154 

Customer to cut off terminal from reel: 0.30mm (.012”) maximum Cut-off Tab.

 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

TYPE 4C 

Summary of Contents for 63825-6000

Page 1: ...ing Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products CSP 6 3 Receptacle Terminal ...

Page 2: ...m in A B C 98891 3 1 87 1 93 0 074 0 076 3 60 3 70 0 142 0 146 X 2 by 2 2 07 2 13 0 081 0 084 X 5 2 27 2 33 0 089 0 092 X Terminal Series No Wire Size Insulation Crimp Pull Force Minimum Height Maximum Width Maximum mm2 mm in mm in N Lb 98891 3 4 00 0 157 4 70 0 185 240 54 2 x 2 4 00 0 157 5 40 0 212 180 40 5 4 10 0 161 5 20 0 205 290 65 Tool Qualification Notes 1 Pull force should be measured wit...

Page 3: ...Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Install the M4 x 18 long BHCS and tighten in place See Figure 1 Locator Installation and Removal Follow the steps below to install or replace the locator See Figure 2 To install the locator 1 Position the locator with the hole over the brass pivot shaft and snap it into place To remove the locato...

Page 4: ... to its original position 6 Turn the Locator Lock Latch up to lock Make sure that the terminal is visually centered over the punch 7 Insert the proper wire over the terminal 8 Gently touch the wire stop with the end of the wire See Figure 6 and 7 9 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 10 Remove the...

Page 5: ...partially closed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 11 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a peri...

Page 6: ...er No Adapter Description Figure No 63825 6070 63810 1050 Hand Crimp Frame Short N A N A 9 63810 1000 Hand Crimp Frame Long N A N A 9 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 10 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 10 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kit...

Page 7: ... Date 04 26 13 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63825 6070 Tool Kit with Locator 1 3 63823 0573 Locator Base 1 4 63825 6075 Locator only REF ...

Page 8: ...Page 8 of 8 Revision A Revision Date 04 26 13 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 6070 63825 5770 Tool Kit 1 Visit our Web site at http www molex com ...

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