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Hand Crimp Tool for 36P Robot Connector Plug and Receptacle Terminals 

Doc No: ATS-638239100 

Release Date: 04-11-12 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: A 

Revision Date: 04-11-12 

CONDUCTOR 

BRUSH 

STRIP LENGTH 

SEAM 

CONDUCTOR 

CRIMP HEIGHT 

CUT-OFF 

TAB 

BELL MOUTH 

BEND UP 

TWISTING 

ROLLING 

BEND 

DOWN 

WIRE 

INSULATION 

CRIMP 

HAND CRIMP 

TOOL

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 63823-9100 

 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Right or left handed operation 

 

This tool is IPC/WHMA A-620 Class 2 compliant 
 

 

SCOPE 

Products: 36P Robot Connector Plug and Receptacle Terminals for 16, 18, and 19AWG wires. 
 

Terminal 

Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Loose Piece 

Reel 

AWG  mm² 

mm 

In. 

mm 

In. 

503195 

503195-1100  503195-1000 

16 

1.30 

2.55 Max 

0.10 

3.90-4.40  .154-.173 

 

503195-1099 

18 

0.90 

2.15 Max 

0.08 

503196 

503196-1100  503196-1000 

19 

0.75 

2.10 Max 

0.08 

3.90-4.40  .154-.173 

Customer to cut off terminal from reel: 0.20mm (.008”) maximum Cut-off Tab.  

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

TYPE 4D 

Summary of Contents for 63823-9100

Page 1: ...s for comfortable crimping A precision user friendly terminal locator wire stop holds terminals in the proper crimping position Right or left handed operation This tool is IPC WHMA A 620 Class 2 compliant SCOPE Products 36P Robot Connector Plug and Receptacle Terminals for 16 18 and 19AWG wires Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Loose Piece Reel AWG mm ...

Page 2: ...20 0 12 0 13 3 10 120 127 0 29 18 0 90 2 60 2 80 0 10 0 11 88 2 20 19 0 75 2 60 2 80 0 10 0 11 78 18 CAUTION Crimp only the Molex terminals listed in the scope for this tool Do not crimp hardened objects as damage can occur to the tool frame and or crimp dies Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelin...

Page 3: ...gure 3 4 Release the locator button allowing the locator to return to the crimping position 5 Close the tool handle until the first ratchet position engages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release the handles to open th...

Page 4: ... 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top slots easily See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red insert down as far as it will go as shown in Figure 7B 6 Holding onto the lower part of the locator with your thumb and index finger insert the locators top hooks 2 into the hand tool top ...

Page 5: ... protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand t...

Page 6: ...d tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated ru...

Page 7: ...12 UNCONTROLLED COPY Page 7 of 7 Revision A Revision Date 04 11 12 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63823 9100 Hand Crimp Tool Figure 13 1 63823 9175 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 http www molex com ...

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