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INDUSTRIAL SEWING MACHINE 

 

MODEL

 

PLK-G2516 

 

TECHNICAL MANUAL

 

 

  SEWING MACHINE HEAD BASIC   

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

A180E619P03 

Summary of Contents for PLK-G2516

Page 1: ...INDUSTRIAL SEWING MACHINE MODEL PLK G2516 TECHNICAL MANUAL SEWING MACHINE HEAD BASIC A180E619P03 ...

Page 2: ...ecause they are important to personal safety CAUTION INDICATIONS No Caution indication Description 1 Precaution for sewing machine operation Indicates that removing the safety and operating the sewing machine for some other purposes with power on are prohibited Please do not operate the sewing machine without protective equipment such as a needle guard an eye guard a belt cover or the others Pleas...

Page 3: ...ltage to keep the motor running 9 In the place filled with strong electric noises such as high frequency welders INSTALLATION 1 Please have some specialists who have enough experience for the sewing machine installations install the sewing machine 2 Please have a qualified electrician perform necessary electric wiring 3 Please do not operate until the sewing machine is repaired when any damage or ...

Page 4: ...k oil by mistake 6 Please make sure to turn the power switch off before threading a needle 7 Before starting the sewing please make sure the position and the function of the halt switch 8 Please do not touch the operating parts during sewing operation 9 It is very dangerous to operate the sewing machine without safety guards eye guards belt covers link covers finger guards or the others Please mak...

Page 5: ...witch 2 6 Installation of the oil pan 2 7 Installation of the machine head 2 8 Installation of the tilting detect switch 2 9 Installation of the eye guard 2 10 Installation of the gas spring 2 11 Connection of the electric cables 2 12 Installation of the thread stand 2 13 Connection of the air tube 2 3 3 3 3 4 4 5 5 6 7 8 8 3 LUBRICATION 9 4 INITIAL SETTING OF THE CONTROL BOX 9 From the library of...

Page 6: ...in parts 1 Sewing machine head 2 Main shaft motor 3 Halt switch 4 Control box 5 Operation panel 6 Work holder foot switch 7 Start foot switch 8 Gas spring 9 Steel stand 10 Thread stand 11 Work holder pedal Option 1 2 4 5 7 9 8 10 6 11 3 1 From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 7: ... original the table and the steel stand have to be strong enough to withstand the weight and Vibration of the sewing machine 6 When fitting the caster to the steel stand that are not MITSUBISHI original the caster with locking function has to be strong enough to withstand the weight and Vibration of the sewing machine 2 1 Preparation of the table 1 If the table is not MITSUBISHI original the thick...

Page 8: ...A on the rear of the control box See page 7 for the location 2 5 Installation of the power switch and foot switch 1 Mount the power switch No 1 with the wood screw No 2 at the position as shown on the figure 2 Hook up the connector No 3 of the power switch to the control box CON B 3 Attach the power plug No 5 to the incoming electrical cable No 4 4 Fix the electric cables with the staples No 6 to ...

Page 9: ...g the sewing machine insert the accessory hexagonal wrench into the fitting of work clamp to prevent the sliding of work clamp And then before driving the sewing machine remember to remove the hexagonal wrench 1 Put the machine head carefully on the damper cushion 2 Insert the hinge shafts No 1 into the hole on the machine then fix it to the machine with set screws No 2 3 Fit the hinge rubbers No ...

Page 10: ... Loosen the SW MW screws No 2 on the eye guard unit No 1 then mount the SW PW screws No 3 to the flat place of the sewing machine with the open guard 2 Return the open guard to the initial position then tighten the SW MW screws No 2 1 2 3 1 Eye guard unit 2 SW MW screw 3 SW PW screw two screws Snap 1 2 1 Switch units 2 SW MW screw two screws 3 5 7 6 1 2 8 9 4 1 Hinge shaft two shafts 2 Set screw t...

Page 11: ...wing table and temporarily fix it with the socket bolts No 2 the flat washers No 3 4 and the nuts No 5 so that it can be still movable 2 Fit the holes of the gas spring head side to the bracket No 6 hole then insert the shaft No 7 3 Attach the snap pin No 8 and the flat washer No 9 4 Adjust the position of the gas spring unit No 1 with the machine head returned to the initial position Fix the gas ...

Page 12: ...re wood screw prepared holes for the tie holders MB60A0420 on the rear surface of the table 1 Solenoid cable 2 Solenoid power cable 3 Spindle encoder cable 4 Spindle motor cable 5 X Y spindle encoder cable 6 X Y spindle motor cable 7 P F spindle motor cable 7 1 3 6 5 4 2 X Y CON A CON E CON F CON G CON H CON J CON B CON C CON D CON K CON A Operation panel CON B Power supply CON C Various solenoid ...

Page 13: ...he air tube No 3 through the cut out hole of the table top then insert it into the air outlet fitting No 6 of the cut out hole of the table top then insert it into the air outlet fitting No 6 of the air presser regulator No 1 4 Insert the one end of the resting air tube No 3 into the intake air fitting No 7 of the air coupling to be adopted with the air supply source provided in your factory One o...

Page 14: ...aces of the machine Pour oil through the oil holes of No 1 to No 3 to the oil tanks 2 The oil tanks have level marks at the center of the tank Running out the oil may cause the machine to make abnormal noise and seize up When the amount of oil decreases to one third or less than one third make sure to fill the tank with oil 4 Initial setting of the control box When using the sewing machine for the...

Page 15: ...MEMO From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 16: ...Printed in Japan From the library of Superior Sewing Machine Supply LLC www supsew com ...

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