Mitsubishi Electric MELDAS 600 Series Connection Manual Download

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CONNECTION MANUAL

BNP-B2158C (ENG)

600 Series

Summary of Contents for MELDAS 600 Series

Page 1: ...CONNECTION MANUAL BNP B2158C ENG 600 Series ...

Page 2: ...to fatalities or serious injuries if handling is mistaken WARNING When the user could be subject to fatalities or serious injuries if handling is mistaken CAUTION When the user could be subject to injuries or when physical damage Note that even if the items is ranked as CAUTION incorrect handling could lead to serious results Important information is described in all cases so please observe the it...

Page 3: ... them Do not install the operation board where it may be subject to cutting oil 3 Items related to connection Do not apply voltages other than those indicated in this manual on the connector Doing so may lead to destruction or damage Incorrect connections may damage the devices so connect the cables to the specified connectors When using an inductive load such as relays always connect a diode in p...

Page 4: ... PCMCIA 24 4 2 5 Connecting of Hard Disk Drive 25 4 3 Connection of Power Supply 27 4 3 1 Connection for Using PD25A Unit 27 4 3 2 Connection for Using General purpose Stabilized Power Supply 30 4 4 Connection of Operation Board 31 4 4 1 Connection of M615 635 31 4 4 2 Connection of M610 630 33 4 4 3 Operation Board Connector Layout Drawing 36 4 4 4 Operation Board Connector Pin Assignment 37 4 4 ...

Page 5: ...and Machine Control Signal 83 6 10 Connection of FCUA DX12 Unit and Machine Control Signal 85 6 11 Connection of FCUA DX13 Unit and Handle 87 6 12 Outline of FCUA DX13 Unit Pulse Input Circuit 88 6 13 Connection of FCUA DX14 Unit and Analog Input Output Signal 89 6 14 Setting of Channel No when Using Multiple Remote I O Units 90 6 15 Cables 91 APPENDIX 1 INSTALLATION DIMENSIONS 92 Appendix 1 1 Con...

Page 6: ... Emergency stop 115 Appendix 2 16 Cable type name F130 cable Floppy disk drive 115 Appendix 2 17 Cable type name F170 cable ON OFF switch 116 Appendix 2 18 Cable type name F171 cable ON OFF switch 116 Appendix 2 19 Cable type name F172 cable ON OFF switch 116 Appendix 2 20 Cable type name ENC SP1 cable Spindle amplifier 117 Appendix 2 21 Cable type name ENC SP2 cable FR TK 117 APPENDIX 3 EMC INSTA...

Page 7: ...on the functions M6 Specifications Manual BNP B2236 M6 PLC Interface Manual BNP B3950 003 MELDAS AC Servo Spindle MDS B Series Specifications Manual BNP B3759 MELDAS MDS SVJ2 Specifications Manual BNP B3937 Refer to the following documents for explanations on the EMC Directives for the European CE Marking EMC Installation Guideline BNP B2230 Before connecting a peripheral device of a commercial pe...

Page 8: ...vice Servo amplifier spindle amplifier Remote I O units Option Installed by machine tool maker MDS B V1 V2 MDS B SVJ2 MDS B SP MDS B SPJ2 PC card Programming support unit Manual pulse generator Machine electric cabinet Floppy disk unit PC Key board PS 2 Mouse Operation board Installed by machine tool maker Servomotors spindle motors NC unit Base I O unit ...

Page 9: ...15 Control unit built in personal computer for display unit TFT Card PC PC004 HR083 card Power supply card HR113 card CPU card HR122 card PC base card HR123 card FCU6 MU515 12 Control unit built in personal computer for display unit TFT Card PC PC010 HR083 card Power supply card HR113 card CPU card HR122 card PC base card HR123 card FCU6 MU515 23 Control unit built in personal computer for display...

Page 10: ...heon NC keyboard Common for machining center lathe FCU6 KB004 NC keyboard for type with HDD unit Dedicated for FCU6 101 1 HR292 card NC keyboard Common for machining center lathe FCU6 KB014 NC keyboard for type with HDD unit HR293 card FCU6 KB005 NC keyboard for type without HDD unit NC keyboard Common for machining center lathe 6 Peripheral devices Type Configuration elements Details HDD 2 5 IDE ...

Page 11: ...48 RX341 Analog input 4 points analog output 1 point FCU6 DX340 DI sink source DO sink 48 48 Analog input 4 points analog output 1 point With servo RIO SKIP ENC I F Aluminum die cast HR335 DI sink source DO source 48 48 RX341 Analog input 4 points analog output 1 point FCUA DX341 DI sink source DO sink 48 48 Analog input 4 points analog output 1 point With servo RIO SKIP ENC I F Aluminum die cast ...

Page 12: ...source DO sink 32 32 RX331 Add on PCB Manual pulse generator 2ch FCUA DX130 DI sink source DO sink 32 32 Manual pulse 2ch Case RX311 Base PCB DI sink source DO sink 32 32 RX341 Add on PCB Analog input 4 points Analog output 1 point FCUA DX140 DI sink source DO sink 32 32 Analog input 4 points Analog output 1 point Case RX312 Base PCB DI sink source DO source 32 32 FCUA DX101 DI sink source DO sour...

Page 13: ... using the model with built in hard disk FCU6 MU5 the hard disk will not start up if the temperature in the panel is 5 C or less when the power is turned ON The hard disk will start up automatically after the hard disk temperature has risen to 5 C with the heater 2 The display quality contrast hues will drop at 45 C and above With the FCU6 DUC3 color STN model the surface temperature is up to 40 C...

Page 14: ...ture During storage 20 60 C During operation 45 75 RH with no dew condensation Ambient humidity During storage 45 80 RH with no dew condensation Vibration resistance 0 5G or less during operation Shock resistance 3G or less during operation General specifications Working atmosphere No corrosive gas dust and oil mist Power voltage 24VDC 5 Ripple 5 P P Power specifications Current consumption 3 6A 4...

Page 15: ...ations D 200mm must be kept Note For expanded specifications LCD Filter t 2 0 CNC Mother board I O Cable Rear side Operation box depth dimensions 120 For standard specifications Control Unit 200 For expanded specifications Note 1 Provide a structure that allows the control unit cover to be opened and closed Note 2 With the FCU6 MU515 516 the fan cover is 5mm higher and the height is 173mm 17 6 13 ...

Page 16: ...ermeasures when designing mounting state Consider convection in cabinet eliminate heat spots Collect hot air at suction port in heat exchanger panel 4 Evaluation standards for internal temperature rise distribution data T average value 10 C Tmax maximum value 15 C R inconsistency Tmax Tmin 6 C Evaluate existence of heat spots Refer to Section 3 1 General Specifications for the heating value of eac...

Page 17: ...H R3 RIO1 RIO2 D CI N CF 10 E N C C R3 1 SKIP FG cable R220 cable 24VDC cable Short bar FG cable AC input HR292 293 FG cable AC input FG cable NC power supply PD25A FG cable ACIN ON OFF SW ON OFF POWER DCOUT 0V Stabilized power supply Prepare separately Main grounding plate for distribution panel 24VDC DCIN BOARD CF25 POS ON OFF CF24 DCIN PD25A CF01 CF13 DCOUT ＰＥＦＧ J2 CF11 CF12 CON1 CON1 CF21 CF...

Page 18: ...er foil tape around it Connect the wound copper foil tape to the connector s GND plate Shield Clamp fitting Cable Cable Grounding plate Unit Shield Less than 0 8m Clamp fitting Grounding plate Example of connection with clamp fitting 1 Peel part of the cable sheath and expose the shield as shown in the drawing Press the exposed part against the grounding plate with the cable clamp fittings 2 If th...

Page 19: ...S 232 C CH3 4 PS 2 keyboard PS 2 mouse Required Required Required Required Required Base I O unit FCU6 DX2 FCU6 DX3 FCU6 DX4 CF10 SV1 SV2 ENC1 SKP RIO1 RIO2 I O interface Servo spindle amplifier Servo spindle amplifier Spindle encoder Skip Remote I O unit Remote I O unit Required Required Required Required Required Required Required 3 3 3 Connecting Spark Killers The generated noise must be remove...

Page 20: ...NC drive section Servo spindle amplifier Control panel Relay panel etc Lightning surge path Fig 1 Path of damage caused by lightning surge 1 Methods of protective measures Install the surge absorber on the power supply line for the separately prepared power supply units etc as shown in Fig 2 and Fig 3 The following two measures are required as protection against general damage 1 Installation of su...

Page 21: ...rcuit protector Grounding Grounding plate From power supply ＢＡ NC control section Other device power supply for panel etc Surge absorber installation method Precautions 1 Thick wires will enhance the lighting surge absorption effect so keep the wire as short as possible Wire material Wire diameter 2mm 2 or more Wire length Connection length A to surge absorber 1 is 2m or less For connection lengt...

Page 22: ...play vertically 2 Secure the space shown below for ventilation in consideration of the control unit s heat dissipation and wiring 3 When using the PCMCIA option provide sufficient wiring allowance at the top of the control unit to wire the Ethernet communication cable and SCSI cable Top Bottom 50mm or more Control unit Display unit Display section 15mm or more heat dissipation ventilation 150mm or...

Page 23: ... 24VDC F020 F021 F022 F030 F031 R R DX1 HR357 DCIN RIO1 RIO2 FCUA R211 SH41 FCUA R211 SH41 FCU6 KB004 KB014 PD25A DCOUT ON OFF ACIN NFB FG MC M C CN1 A CN1 B L11 L21 L1 L2 L3 L CN1 A CN4 CN1 B L L MC1 CN4 24VDC F0 7 0 NFB S R T RA FG FCUA R211 SH41 FCUA R211 SH41 Manual pulse generator FCUA HD60 Terminator R TM P OFF signal NC keyboard 24VDC stabilized power supply OT release switch MClinkB Termin...

Page 24: ...N31 DUC32 DUT31 F090 J 4 CSH41A CSH41B Converter Note 2 Note 1 Note 2 Note 2 Display unit Manual pulse generator FCUA HD60 RS 232 C device Control unit Terminator R TM NC keyboard 24VDC stabilized power supply OT release switch Base I O unit Rem ote I O card Machine control relay contact MClinkB Terminator R TM MClinkB Terminator R TM Tonext remote I Ounit Tonext remote I Ounit Electric cabinet Sy...

Page 25: ...ut drawing of the control unit is shown below 8 0 1 2 3 5 7 9 A B C D E F 4 6 8 OPEN CBUS 2 DC IN DC OUT PS EMG BAT ALM PC RST CFD CF12 LCD CF11 NC RST NC SYS NC LED WD ER CF10 ENC2 HD CBUS 1 CF14 DC IN EMG CF01 CF02 Bottom Front Note 1 Connector CF12 is not provided on the M610 630 control unit Note 2 Connector CF14 is provided only on the FCU6 MU515 516 ...

Page 26: ...2 SVEMG2 GND SVTXD1 SVALM1 SVRXD1 SVEMG1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 I O I O I I I I I I I I I I I O I I O O I I O I O I O I I I I I I I I I I I O I I O O I I O RIO1 RIO2 SKIP ENC1 SV2 SV1 B 5V TXRX3 GND HA1B HA2B HA3B 12V GND KBADCS0 KBADCS1 KBADCS2 KBADCS3 BUZ RDY SP KBRES GND RD1 CS1...

Page 27: ...ose B KBCLK GND MSCLK GND RD3 CS3 DR3 RI3 RD4 CS4 DR4 RI4 5V A KBDATA GND MSDATA reserve SD3 RS3 ER3 CD3 SD4 RS4 ER4 CD4 5V 1 2 3 4 5 6 7 8 9 10 11 12 13 I O I O O O O I O O O I O 1 2 3 4 5 6 7 8 9 10 11 12 13 I O I O I I I I I I I I I O KB Serial 3 Serial 4 MOUSE B DENSEL GND INDEX MT2 DS1 DS2 MT1 DIR STEP WD WE TRK0 WP RD SIDE DCHG A 5V GND GND GND GND GND GND GND GND GND GND GND GND GND GND 1 2...

Page 28: ...RET BLUEERT GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 O O I O I I I I I O I O O O O 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 I O I O I O I O I O I O I O I O O I O O O O O Parallel Mouse 2 Display unit for maintenance I 24V GND FG 1 2 3 1 2 3 1 2 3 FG EMG IN COM 1 2 3 I O 1 2 I GND ACFAIL 1 2 Cable side connector type Connector DHD RB40 20AN Recommended maker DDK Cable side c...

Page 29: ... insertion prevention key upward when inserting F130 cable Incorrect insertion prevention key Rear side of floppy disk drive PCB side Power supply Signal 2 FDD installation conditions The FDD body must be installed so that it is within 25 of the vertical or horizontal directions The FDD cannot be used if the disk insertion port is inclined other than vertical horizontal Within 25 Within 25 FDD dis...

Page 30: ...85 5 76 4 15 Control unit PC card 1 r ear side PC card 2 105 Label attachment PC card specifications The PCMCIA I F mounted on the control unit satisfies the following specifications Standards PCMCIA_V2 1 JEIDA_4 2 compliance No of slots 2 slots PC card power supply Vcc 5 V 800 mA Program power supply Vpp 12 V 120 mA Note 1 PC card thickness Type I 3 3mm Type II 5 5mm Type III 10 5mm Note 2 Limite...

Page 31: ...Connect the control unit and hard disk with a cable 0 Refer to 4 2 5 3 Refer to 4 2 5 3 Note 1 Use the cable enclosed with the hard disk The max cable length is 500mm Note 2 Take care when handling the hard disk drive Take care not to drop or shake the unit When installed vertically keep the inclination within 15 and lead the cable from above Do not connect or disconnect the cables between each un...

Page 32: ...he red line faces this side The cable connector key faces downward 2 Connecting the hard disk drive and cable Align the HDD connector and cable connector to this side and connect The cable connector key faces upward Note Some cables may not have a key Base The red line faces this side Connect using the red line as a reference ...

Page 33: ...14 Operation board Control unit Caution Refer to Section 4 4 Connection of Operation Board for details on connecting with the operation board 2 Power supply specifications Input 200 230VAC 15 10 Output 24VDC 3A max External power supply unit Unit size 130 65 230 Back up time 300msec Caution The power cannot be turned ON immediately after the PD25A power has been turned OFF Wait approx two seconds ...

Page 34: ... Power OFF detection DCOUT ON OFF control ON OFF Do not apply voltages other than those indicated in this manual on the connector Doing so may lead to destruction or damage Incorrect connections may damage the devices so connect the cables to the specified connectors ACIN ON OFF SW ON OFF POWER DCOUT I 24V GND FG 1 2 3 1 2 3 1A 2A 3A 1B 2B 3B I ACFAIL GND FG A X 1 2 3 24V GND FG B Y 1 5 I I NC P O...

Page 35: ...stall the PD25A unit vertically so that the front surface is visible Provide the space shown below around the unit for heat radiation and ventilation 20mm or more 20mm or more Top Bottom 100mm or more 100mm or more ACIN ON OFF SW ON OFF POWER DCOUT 100mm or more 100mm or more 20mm or more 20mm or more ...

Page 36: ...it connector pin assignment for details on the control unit s DCIN connection 2 Leave CF01 on the control unit open Do not damage apply excessive stress place heavy things on or sandwich the cables as this may lead to electric shocks 2 Power supply specification Control unit power specifications Output voltage 24V 5 Ripple 5 P P Output current 3A Caution Prepare a control unit power supply general...

Page 37: ...A R211 SH41 F030 031 F030 031 CON1 F090 J2 F040 041 CF12 LCD F090 CF11 CON1 DCIN F020 021 022 DCI N PD25A PD25A ON OFF SW CF24 ON OFF DCOUT Encoder F091 F092 ON OFF SW CF13 ISP F172 EMG SW EMG F CU 6 D UC32 Display unit FCU6 KB004 KB014 NC keyboard FCU 6 MU5 Control unit Required only for KB004 FCU6 HD211 1 F149 Required only for KB004 LCD inverter Base I O unit FCU6 DX FDD unit FCU6 FD221 1 MENU ...

Page 38: ...5A PD25A ON OFF SW CF24 ON OFF DCOUT ON OFF SW CF13 ISP F172 EMG SW EMG FCU6 DUC31 FCU6 KB00 4 KB 014 FCU6 MU5 HR292 KB004 HR293 KB014 FCU6 H D2 11 1 En c l o s ed c a b l e L C D En c l o s ed c a b l e Encoder Display unit NC keyboard Control unit Required only for KB004 LCD inverter Base I O unit FCU6 DX FDD unit FCU6 FD221 1 MENU key 10 4 color STN Cable enclosed with menu keys Cable enclosed ...

Page 39: ... KB005 FCU6 DUT31 EMG EMG SW Board I O Remote I O F020 021 022 LCD CF02 F084 F120 F050 F010 F070 24VDC power supply F030 031 F040 041 F090 F090 F091 The connectors indicated with a shaded box cannot be used Note LCD Enc los ed ca bl e LCD inverter MENU key Encoder Display unit NC keyboard Control unit Base I O unit FCU6 DX 10 4 monochrome STN Cable enclosed with menu keys Serial ch1 2 Manual pulse...

Page 40: ...DUC32 EMG EMG SW Board I O F020 021 022 LCD CF02 F120 F050 F010 F070 24VDC power supply F030 031 F040 041 F090 F090 F091 HR273 F092 F082 FCU A R2 11 S H4 1 LCD Enc los ed cabl e LCD inverter MENU key The connectors indicated with a shaded box cannot be used Note Encoder Display unit NC keyboard Control unit Base I O unit FCU6 DX 10 4 color STN Cable enclosed with menu keys Serial ch1 2 Manual puls...

Page 41: ...U 6 DUN 31 EMG EMG SW F020 021 022 LCD CF02 F120 F050 F083 F010 F070 F030 031 F040 041 F090 HR274 G F 27 F090 FCUA R211 SH41 Board I O LCD Enc los ed cabl e LCD inverter 24VDC power supply The connectors indicated with a shaded box cannot be used Note Encoder Display unit NC keyboard Control unit Base I O unit FCU6 DX 10 4 color STN Cable enclosed with menu keys Serial ch1 2 Manual pulse generator...

Page 42: ...onnector layout drawing DCIN BOARD CF25 POS ON OFF CF24 DCIN PD25A CF01 CF13 DCOUT FG J2 CF11 CF12 CON1 CON1 CF21 CF22 HANDLE RIO3 K B MOUSE HR292 293 2 FCUA6 KB005 006 connector layout drawing J2 CF11 CF12 CON1 CF21 HANDLE RIO3 CF22 K B MOUSE These are not used with the FCU6 KB005 DCIN BOARD is not provided on the FCUA6 KB013 014 Card name HR293 ...

Page 43: ...3 1 2 3 Do not apply voltages other than those indicated in this manual on the connector Doing so may lead to destruction or damage Incorrect connections may damage the devices so connect the cables to the specified connectors Refer to section 4 2 2 Control unit connector pin assignment CF11 for details on the connector pin assignment Refer to section 4 2 2 Control unit connector pin assignment CF...

Page 44: ...ections may damage the devices so connect the cables to the specified connectors SD1 RD1 RS1 CS1 DR1 GND GND reserve 1 2 3 4 5 6 7 8 9 10 11 12 13 O I O I I SD2 ER2 RD2 CS2 RS2 ER1 DR2 GND reserve 14 15 16 17 18 19 20 21 22 23 24 25 O O I I O O I SD3 RD3 RS3 CS3 DR3 GND CD3 RI3 GND reserve 1 2 3 4 5 6 7 8 9 10 11 12 13 O I O I I I I SD4 ER4 RD4 CS4 CD4 RS4 ER3 DR4 RI4 GND reserve 14 15 16 17 18 19...

Page 45: ...ied connectors I 24V GND FG 1 2 3 I GND ACFAIL 1 2 I ACFAIL GND FG 1 2 3 24V GND FG A B I I NC P OFF GND GND P ON 1 2 3 4 5 I I NC PowerON LGON PowerOFF DC24V 1 2 3 4 5 Cable side connector type Connector 2 178288 3 Contact 1 175218 5 Recommended maker Japan AMP Cable side connector type Connector 51030 0230 Contact 50084 8160 Recommended maker Molex CAUTION Cable side connector type Connector 3 1...

Page 46: ...oard connector pin assignment CF21 4 4 6 Connection of RS 232 C Serial 3 serial 4 Connect the personal computer side RS 232 C serial 3 serial 4 to CF22 on the NC keyboard Operation board Serial 3 Serial 4 CF22 Related items Cable manufacturing drawing Appendix 2 F030 031 033 cable Connector pin assignment 4 4 3 Operation board connector pin assignment CF22 RS 232 C connection cable Serial Cable na...

Page 47: ...f Manual Pulse Generator Connect the manual pulse generator to HANDLE on the NC keyboard Up to three channels can be connected for the manual pulse generator 1 channel 2 channel 3 channel Operation board ＨＡＮＤＬＥ Related items Outline drawing Appendix 1 Cable manufacturing drawing Appendix 2 F020 cable Connector pin assignment 4 4 3 Operation board connector pin assignment HANDLE CAUTION Specificati...

Page 48: ...te I O unit When using the card sized I O for the operation board I O the user must manufacture a connector PCB for the card sized I O Fig 2 Refer to section 5 3 Connection of card sized I O for details When using remote I O unit Remote I O unit Operation board ＲＩＯ３ FCUA R211 cable Fig 1 When using remote I O unit FCUA R211 cable Connector PCB for card size I O Card size I O DI DO Operation board ...

Page 49: ...on board ON OFF Note Use an A contact connection for both the ON switch and OFF switch Do not apply voltages other than those indicated in this manual on the connector Doing so may lead to destruction or damage Incorrect connections may damage the devices so connect the cables to the specified connectors The pin Nos of the ON OFF connector connected to HR292 HR293 and the ON OFF connector connecte...

Page 50: ...V M3 POS 24V output from I O unit Refer to the PLC Interface Manual for details on changing the output designation The DO circuit can be either a sink output or source output However make sure that 24 V is connected to the side of the POS terminal block and the GND is connected to the side The DO output to the POS terminal is selected with the R115 register Register Output bit R115 0000 0000 In th...

Page 51: ... use the EMG connector for applications other than emergency stop Refer to Appendix 2 F120 cable for details on manufacturing the cable COM FG 1 EMG IN 24V GND EM1 EM2 1 3 3 2 24V RA 24V GND GND 24V Control unit Emergency stop circuit Emergency stop button OT release switch Limit switch Diode Stabilized power supply Base I O unit Servo amplifier Brake Stabilized power supply CN20 EMG DCIN ...

Page 52: ...t manufacture a card sized I O connector PCB for connecting the card sized I O 4 Scan I O The scan I O is normally connected to RIO3 on the NC keyboard The DI DO input output 32 32 can be used instead of the scan type FCU6 DX2 FCU6 DX3 1 Base I O unit FCU6 DX4 Refer to section 5 2 Connection of Base I O Unit SV1 SV2 ENC1 SKIP RIO1 RIO2 and CR31 ADD ON PCB have common Specifications 2 Remote I O un...

Page 53: ...n using the card sized I O for the operation board I O the user must manufacture a connector PCB for the card sized I O Fig 2 Refer to section 5 3 Connection of card sized I O for details When using remote I O unit Base I O unit RIO1 RIO2 FCUA R211 SH41 cable Remote I O unit I O 48 48 or I O 64 64 Remote I O unit FCUA R211 SH41 cable Terminator R TM Terminator R TM Fig 1 When using card sized I O ...

Page 54: ...oints can be used RIO1 Connect with the remote I O unit There are two channels occupied on the base I O unit so the remaining six channels can be used However when using the ADD ON PCB the remaining five channels can be used Refer to section 6 14 Setting of channel No when using multiple remote I O units for the occupied channels RIO2 Connect with the remote I O unit Eight channels can be used Ref...

Page 55: ...Layout Drawing The base I O unit is used for connecting the servo amplifier encoder skip and remote I O unit One unit is always required per control unit Base I O unit RI02 RI01 DCIN 0 1 2 3 5 7 9 A B C D E F 4 6 0 1 2 3 5 7 9 A B C D E F 4 6 CF31 CF32 CF34 CF33 CF10 SV2 SV1 SKIP ENC1 8 8 ADD ON PCB CR31 ...

Page 56: ...l 10320 3210 000 Recommended maker Sumitomo 3M Encoder ENC1 1 5 6 9 Cable side connector type Connector CDE 9PF Contact CD PC 111 Case HDE CTH Recommended maker Hirose Denki Refer to section 4 2 2 Control unit connector pin assignment CF10 for details on the connector pin assignment GND SVTXD1 SVALM1 SVRXD1 GND SVEMG1 5V GND SVTXD1 SVALM1 SVRXD1 GND SVEMG1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...

Page 57: ... damage the devices so connect the cables to the specified connectors GND SKIP IN1 SKIP IN3 SKIP IN5 SKIP IN7 GND 1 2 3 4 5 6 7 8 I I I I GND SKIP IN2 SKIP IN4 SKIP IN6 SKIP IN8 GND 9 10 11 12 13 14 15 I I I I 1 2 3 I O I O TXRX1 TXRX1 GND 1 2 3 1 2 3 I O I O TXRX2 TXRX2 GND 1 2 3 1 2 3 I 24V GND FG 1 2 3 Cable side connector type Connector 1 178288 3 Contact 1 175218 5 Recommended maker Japan AMP...

Page 58: ...Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F 24V 24V 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 O O O O O O O O O O O O O O O O I I 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 O O O O O O O O O O O O O O O O I I A Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F GND GND CF33 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 O O O O O O O O O O O O O O O O I I ...

Page 59: ...of digital signal input circuit 1 Unit name FCU6 DX210 FCU6 DX211 FCU6 DX220 FCU6 DX221 2 Card name HR325 HR335 HR327 HR337 3 Input type Sink source Sink source Sink source Sink source 4 COM pin connection 24V GND 24V GND 24V GND 24V GND 5 No of input points 48 points 48 points 64 points 64 points 6 Pin used for input X0 X2F X0 X2F X0 X3F X0 X3F 4 CF33 CF34 output circuit Refer to Chapter 6 for th...

Page 60: ...A DX11 unit and machine control signal FCUA DX111 DI R DO R DX330 DX331 DX430 DX431 RX331 6 11 Connection of FCUA DX13 unit and handle FCUA DX13 HANDLE DX340 DX341 DX440 DX441 RX341 6 13 Connection of FCUA DX14 unit and analog input output signal FCUA DX14 AIO Refer to Chapter 6 for the analog output specifications Reference item 6 6 Outline of analog signal output circuit Refer to Chapter 6 for t...

Page 61: ...onnector pin assignment 5 2 3 Base I O unit connector pin assignment SV1 SV2 5 2 6 Connection of Encoder Connect the encoder to ENC1 on the base I O unit When connecting two channels connect the second channel to ENC2 on the control unit Base I O unit F040 F041 cable ENC1 Control unit F040 F041 cable ENC2 Encoder Encoder Channel 1 Channel 2 0 0 Related items Outline drawing Appendix 1 Cable manufa...

Page 62: ...thin the following condition range 1 Input voltage when external contact is ON 18V or more 2 Input current when external contact is ON 9mA or more 3 Input voltage when external contact is OFF 4V or less 4 Input current when external contact is OFF 2mA or less 5 Input signal hold time Ton 2ms or more 6 Internal response time 0 08ms or less 7 Machine side contact capacity 30V or more 16mA or more Re...

Page 63: ...board I O or electric cabinet I O When using the card sized I O the machine maker must manufacture a card sized I O connector PCB for connecting the card sized I O Control unit Operation board I O Card sized I O DI DO DI DO DI DO Base I O unit CF10 RIO1 RIO2 Electric cabinet I O CF10 CF11 CF11 RIO3 NC keyboard Card sized I O connector PCB Card sized I O connector PCB Card sized I O connector PCB C...

Page 64: ... does not have a rotary switch etc for setting the channel No Connect the connector CF30 SEL1 to 3 signal pin to 5V or GND on the base PCB as shown below The card sized I O occupies one channel Refer to section 6 14 Setting of channel No when using multiple remote I O units for the occupied channels Channel No selection signal pin No Channel 1 CF30 1 Channel 2 CF30 2 Channel 3 CF30 3 Channel 4 CF3...

Page 65: ...equired between the communication signal cables TXRX TXRX of the card sized I O Connect a terminator to the card sized I O connector PCB signal lines as shown below Example When four connectors are installed on card sized I O connector PCB TXRX TXRX Connector CF30 on card sized I O connector PCB NC control unit CF10 CF11 100Ω B2 A2 2 Shield treatment of communication signal cable The card sized I ...

Page 66: ...Input conditions Use the input signal within the following condition ranges HR361 HR371 1 Input voltage when external contact is ON 6V or less 18V or more 2 Input current when external contact is ON 9mA or more 3 Input voltage when external contact is OFF 20V or more 4V or less 4 Input current when external contact is OFF 2mA or less 5 Tolerable chattering time 3ms or less Refer to T1 below 6 Inpu...

Page 67: ...d in this manual on the connector Doing so may lead to destruction or damage 4 Output conditions Output current 60mA point Saturated voltage HR371 only 1 6V standard Output delay time 40µs CAUTION When using an inductive load such as relays always connect a diode withstand voltage 100V or more 100mA or more in parallel to the load as a noise measure When using a capacitive load such as a lamp alwa...

Page 68: ...sized I O with the installation 1 or installation 2 direction Top Bottom Installation 1 Installation 2 Top Bottom Top Bottom 2 Installation spacing The card sized I O installation spacing must be 15mm or more Refer to Appendix 1 card sized I O outline drawing for the installation example Note If the card sized I O is installed horizontally the heat will build up so do not install the card as shown...

Page 69: ...L2 SEL3 55 Card name HR381 HR383 Specifications AO 1ch AI 4ch AO 1ch AI0 3 only HR383 Outline Same as HR371 Connector type Same as HR371 5V power supply 93 2 Analog input output specifications Input conditions Max output rating 15V Resolution 10V 2000 5mV Precision Within 25V AD input sampling time 14 2ms AI0 42 6ms AI1 3 Output conditions Output voltage 0V 10V 5 Resolution 12bit 10V n 4096 Note 1...

Page 70: ...EL2 GND AO0 GND AI3 AI2 AI1 AI0 GND 5V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 I O I O I I I I I CF36 HR383 AO0 Analog output 1ch AI3 Analog input 4ch AI2 Analog input 3ch AI1 Analog input 2ch AI0 Analog input 1ch 5 External power supply specifications The power supply 5V for the card size analog I O must be supplied from an external source Prepare a power supply stabiliz...

Page 71: ...nts 32 32 Digital Input output type Sink Source 24V system 1 Scan input 64 DI points are configured with a matrix of eight common signals x eight data signals 5V system 2 Scan output 64 DO points are configured with four common signals eight data signals four common signals eight data signals 5V system 3 Digital input DI having an interface for each input point 24V system 4 Digital output DO havin...

Page 72: ...4 3 2 1 O O O O O O O O O O O O O O O O I I 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CF33 O O O O O O O O O O O O O O O O I I A Y50 Y51 Y52 Y53 Y54 Y55 Y56 Y57 Y58 Y59 Y5A Y5B Y5C Y5D Y5E Y5F GND GND Note Note I O I O TXRX3 TXRX3 GND 1 2 3 I 24V GND FG 1 2 3 Cable side connector type Connector 1 178288 3 Contact 1 175218 5 Recommended maker Japan AMP Cable side connector type Connector 2...

Page 73: ...Set the address station No assignment in a DI DO 32 32 point unit The setting is made with the rotary switches SCAN1 SCAN2 and DIO The assignment address will change according to the rotary switch settings SCAN1 0 0 Scan DI 32 Scan DO 32 Address X00 X1F Address Y00 Y1F CF35 SCAN2 Scan DI 32 Scan DO 32 Address X20 X3F Address Y20 Y3F CF31 0 Scan DI 32 Scan DO 32 Address X40 X5F Address Y40 Y5F CF33...

Page 74: ...O connection RIO3A B 1 RIO3A connector connection Connect RIO3A with the RIO connector Example Connection to operation board 0 0 0 RIO3 A HR347 357 RIO3 FCUA R211 SH41 2 RIO3B connector connection With the remote I O unit multiple units can be assembled and used within the range that the total No of occupied stations is eight or less with a serial link connection Refer to Chapter 6 Remote I O unit...

Page 75: ...0 X2F X2E X2D X2C X2B X2A X29 X28 X37 X36 X35 X34 X33 X32 X31 X30 X3F X3E X3D X3C X3B X3A X39 X38 Example of circuit manufactured by machine manufacturer Note Connect a lead in preventing diode to the scan input as shown below If a lead in preventing diode is not inserted the input signals may not be read in correctly KYC0 KYC7 Read in preventing diode KYD0 KYD7 The scan input changes the common s...

Page 76: ...OA LD3A LD2A LD1A CF35 Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y09 Y08 Y0A Y0B Y0C Y0D Y0E Y0F Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F Example of circuit manufactured by machine manufacturer Example of circuit manufactured by machine manufacturer 330Ω LCnA B LDnA B CF35 HR347 357 5V Output circuit Manufactured by machine manufacturer The scan output changes the common signals as sh...

Page 77: ...Input current when external contact is ON 9mA or more 3 Input voltage when external contact is OFF 20V or more 4V or less 4 Input current when external contact is OFF 2mA or less 5 Tolerable chattering time 3ms or less Refer to T1 below 6 Input signal hold time 40ms or more Refer to T2 below 7 Input circuit operation delay time 3ms T3 T4 20ms 8 Machine side contact capacity 30V or more 16mA or mor...

Page 78: ... output current 60mA point Saturation voltage 1 6V standard Output delay time 40µs Do not apply voltages other than those indicated in this manual on the connector Doing so may lead to destruction or damage When using an inductive load such as relays always connect a diode withstand voltage 100V or more 100mA or more in parallel to the load as a noise measure When using a capacitive load such as a...

Page 79: ...s photo coupler insulation sink source type Digital output signal DO 48 points non insulation sink type 2 FCUA DX111 Digital input signal DI F64 points photo coupler insulation sink source type Digital output signal DO 32 points non insulation source type 2 FCUA DX120 Digital input signal DI 64 points photo coupler insulation sink source type Digital output signal DO 48 points non insulation sink ...

Page 80: ...ged drawing of DS and CS Not used Selection of channel No For changeover of transfer speed Normally set to left side 1 DI L machine input signal connector 2 DS transfer speed changeover switch 3 CS channel No changeover switch 4 DO L machine output signal connector 5 RIO1 serial connection connector 1 6 RIO2 serial connection connector 2 7 DCIN 24VDC power input connector 8 DI R machine input sign...

Page 81: ...wer for the control circuit is supplied from the connector DCIN on the bottom of the unit When manufacturing the R300 cable use the single end connector CN300 optional with one end and when manufacturing the R301 cable use the connector set CS301 optional with two ends Bottom Front Rear DCIN 24VDC FG 0V 1 2 3 R220 cable 24VDC FG 0V Stabilized power supply Prepare separately Y Y Do not apply voltag...

Page 82: ... Circuit The input circuit can be selected from sink type or source type in card units Input circuit COM A3 B3 0V 0V 0V 0V 0V 2 2k 2 2k 2 2k 2 2k 2 2k DI L DI R Sink type Control circuit Machine side 24VDC Source type Control circuit Machine side 24VDC 24VDC 24VDC 24VDC 24VDC COM A3 B3 0V 2 2k 2 2k 2 2k 2 2k 2 2k DI L DI R ...

Page 83: ...1 below Input signal hold time 40mSec or more Refer to T2 below Input circuit operation delay time 3mSec T3 T4 20mSec Machine side contact capacity 30V or more 16mA or more Sink type Input voltage at external contact ON 6V or more Input current at external contact ON 9mA or more Input voltage at external contact OFF 20V or more Input current at external contact OFF 2mA or less Tolerable chattering...

Page 84: ...on insulation Rated load voltage 24VDC Max output current 60mA Output delay time 40µs When using an inductive load such as a relay always connect a diode in parallel to the load When using a capacity load such as a ramp always connect a protective resistor serially to the load to suppress rush currents When using an inductive load such as a relay always connect a diode voltage resistance 100 V or ...

Page 85: ... Analog Signal Output Circuit The analog signal output circuit can be used only for the FCUA DX120 DX121 DX140 DX141 Output circuit A0 A0 220Ω DAC R R Output conditions Note n 20 to 211 Output voltage 0V 10V 5 Resolution 12 bit 10V n 4096 Note Load conditions 10kΩ load resistance Output impedance 220Ω ...

Page 86: ...t 80 6 7 Outline of Analog Signal Input Circuit The analog signal output circuit can be used only for the FCUA DX140 DX141 Input circuit A0 A0 150Ω ADC Input conditions Max input rating 15V Resolution 10V 2000 5mV Precision Within 25mV AD input sampling time 14 2ms A10 42 6ms AI1 3 ...

Page 87: ...or connection with the terminal block Izumi Denki I O terminal BX1F T40 Tel 052 262 6946 Outline of connection RIO1 RIO2 B3 A1 1 2 Input circuit sink type Input circuit source type Stabilized power A3 Output circuit source type Stabilized power Machine control panel COM DI L DO L 2 2k DCIN Control circuit A2 B1 B2 A1 A2 0V 24VDC 3 B1 B2 Output circuit sink type RA PL 24VDC 0V 24VDC FG Machine cont...

Page 88: ...OM 0V 0V 2 0 1 9 1 8 1 7 1 6 1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 ＢＢＹ００Ｙ０１Ｙ０２Ｙ０３Ｙ０４Ｙ０５Ｙ０６Ｙ０７Ｙ０８Ｙ０９Ｙ０ＡＹ０ＢＹ０ＣＹ０ＤＹ０ＥＹ０Ｆ２４Ｖ２４ＶＡＡＹ１０Ｙ１１Ｙ１２Ｙ１３Ｙ１４Ｙ１５Ｙ１６Ｙ１７Ｙ１８Ｙ１９Ｙ１ＡＹ１ＢＹ１ＣＹ１ＤＹ１ＥＹ１Ｆ 0V 0V 2 0 1 9 1 8 1 7 1 6 1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 DO L DO L X When using two or more remote I O units or when connecting to the communication terminal the signal alloc...

Page 89: ...s for connection with the terminal block Izumi Denki I O terminal BX1F T40 Tel 052 262 6946 Outline of connection RIO1 RIO2 B3 A1 1 2 A3 COM DI L R DO L R 2 2k DCIN A2 B1 B2 A1 A2 0V 24VDC 3 B1 B2 RA PL 24VDC 0V 24VDC FG RIO1 RIO2 B3 A1 1 2 A3 COM DI L R DO L R 2 2k DCIN A2 B1 B2 A1 A2 0V 24VDC 3 B1 B2 0V 24VDC FG 0V RA PL Input circuit sink type Stabilized power Control circuit Output circuit sin...

Page 90: ...6 1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 Ｙ２０Ｙ２１Ｙ２２Ｙ２３Ｙ２４Ｙ２５Ｙ２６Ｙ２７Ｙ２８Ｙ２９Ｙ２ＡＹ２ＢＹ２ＣＹ２ＤＹ２ＥＹ２Ｆ２４Ｖ２４ＶＢＢ 0V 0V ＡＡＡＹ００Ｙ０１Ｙ０２Ｙ０３Ｙ０４Ｙ０５Ｙ０６Ｙ０７Ｙ０８Ｙ０９Ｙ０ＡＹ０ＢＹ０ＣＹ０ＤＹ０ＥＹ０Ｆ２４Ｖ２４ＶＡＢＢＹ１０Ｙ１１Ｙ１２Ｙ１３Ｙ１４Ｙ１５Ｙ１６Ｙ１７Ｙ１８Ｙ１９Ｙ１ＡＹ１ＢＹ１ＣＹ１ＤＹ１ＥＹ１Ｆ 0V 0V 2 0 1 9 1 8 1 7 1 6 1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 D O L 0V PL RA 0V 0V PL RA 0V 0V X Remote I O unit Control...

Page 91: ...he terminal block Izumi Denki I O terminal BX1F T40 Tel 052 262 6946 Outline of connection B3 A1 A3 COM DI L R DO L R 2 2k A2 B1 B2 A1 A2 0V 24VDC B1 B2 RA PL 24VDC B3 A1 A3 COM DI L R DO L R 2 2k A2 B1 B2 A1 A2 0V 24VDC B1 B2 0V RA PL DO R A4 B4 Analog out DAC R 220Ω R RIO1 RIO2 1 2 DCIN 3 0V 24VDC FG DO R A4 B4 DAC R 220Ω R RIO1 RIO2 1 2 DCIN 3 0V 24VDC FG Input circuit sink type Stabilized powe...

Page 92: ...４Ｙ０５Ｙ０６Ｙ０７Ｙ０８Ｙ０９Ｙ０ＡＹ０ＢＹ０ＣＹ０ＤＹ０ＥＹ０Ｆ２４Ｖ２４ＶＡＢＢＹ１０Ｙ１１Ｙ１２Ｙ１３Ｙ１４Ｙ１５Ｙ１６Ｙ１７Ｙ１８Ｙ１９Ｙ１ＡＹ１ＢＹ１ＣＹ１ＤＹ１ＥＹ１Ｆ 0V 0V 2 0 1 9 1 8 1 7 1 6 1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 2 0 1 9 1 8 1 7 1 6 1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 Ｙ２０Ｙ２１Ｙ２２Ｙ２３Ｙ２４Ｙ２５Ｙ２６Ｙ２７Ｙ２８Ｙ２９Ｙ２ＡＹ２ＢＹ２ＣＹ２ＤＹ２ＥＹ２Ｆ AO ２４Ｖ２４ＶＢＢ AO 0V 0V ＡＡ 0V PL RA 0V 0V PL RA 0V 0V X When using two or more re...

Page 93: ...ring drawing To connect one manual pulse generator HANDLE FCUA DX13 12V 0V A B Manual pulse generator FCUA HD60 Rear view 4 M3 NO 1 R041 cable 12V 0V A B 12V 0V A B 4 M3 SEL NO 1 NO 2 R042 cable HANDLE FCUA DX13 1 10 11 20 Pin No Manual pulse generator FCUA HD60 Rear view When connecting the second manual pulse generator connect the SEL signal to the No 1 s 0V Incorrect connections could damage th...

Page 94: ...t voltage H level 3 5 V or more L level 1 0 V or less Max frequency of input pulse 100kHz Output voltage 12V 10 Max output current 300mA Input waveform The difference of the input waveform potential must be 45 deg or less A B phase B A phase e T Input output circuit 12V 6 1 0V Output Input 470 220 4700P 3 470 220 4700P 13 470 220 4700P 4 470 220 4700P 14 Control circuit HC14 phase or equivalent HA...

Page 95: ...ted When manufacturing the R031 use the connector set CS000 optional with two ends Refer to the Appendix 2 11 Cable manufacturing drawing AIO FCUA DX14 R031 cable 1 10 11 20 Pin No DAC 220Ω R R 150Ω ADC A10 A11 A12 A13 A0 150Ω 150Ω 150Ω 2 12 3 13 1 11 5 15 7 GND GND GND GND Connector pin No Input Output FCUA DX14 Incorrect connections could damage the device so always connect the cable to the desi...

Page 96: ...h unit The FCUA DX10 unit has one channel No setting switch and FCUA DX11 DX12 DX13 and DX14 unit have two switches Each of these switches must be set to a characteristic channel No Setting example 1 FCUA DX10 unit FCUA DX11 unit or FCUA DX12 unit 0 1 No of occupied channels 1 Total No of occupied channels 3 2 No of occupied channels 2 Setting example 2 0 1 2 3 4 5 6 7 No of occupied channels 2 FC...

Page 97: ...input output cable the R031 cable must be manufactured by the user Izumi Denki I O terminal BX1F T40A Tel 052 262 6946 RA PL R301 cable IDEC BX1F T40A R300 cable 19 35 1 3 5 7 9 1113 15 17 212325 27 2931 33 37 39 2 4 6 8 10 1214 16 18 20 22 2426 28 30 34 32 36 38 40 Machine control panel power distribution panel etc Terminal block BX1F DX1 2 B1 34 B2 6 B3 8 B4 10 B5 12 B6 14 B7 16 B8 18 B9 20 B10 ...

Page 98: ... 1 INSTALLATION DIMENSIONS Appendix 1 1 Control Unit Outline Drawing 0 OPEN CBUS 2 DC IN DC OUT PS EMG BAT ALM PC RST CFD CF12 LCD CF11 NC RST NC SYS NC LED WD ER CF10 ENC2 HD Hole for 4 M5 screw 6 6 208 220 CBUS 1 81 2 3 5 7 9 A B C D E F 4 6 8 156 168 6 6 DC IN EMG CF01 CF02 85 5 55 102 ...

Page 99: ...length into the display unit of 5mm or less 10 5 11 4 5 134 0 3 11 20 134 0 3 4 5 23 14 5 190 0 3 13 4 5 20 184 R 5 5 A R 5 5 A 6 R2 5 Recommended screw M3 0 5 6 290 display section outline 281 panel cut dimension 26 panel cut dimension 201 panel cut dimension 220 display section outline 9 panel cut dimension A square hole is required even for the installation plate Installation plate welded P BOX...

Page 100: ...LLATION DIMENSIONS Appendix 1 3 External Power Supply Unit PD25 Outline Drawing 94 Appendix 1 3 External Power Supply Unit PD25 Outline Drawing 65 φ6 220 230 2 R 3 30 6 6 230 130 208 AC IN ON OFF SW ON OFF POWER DC OUT ...

Page 101: ...4 Base I O Unit Outline Drawing 95 Appendix 1 4 Base I O Unit Outline Drawing 1 Outline of FCU6 DX210 DX211 DX220 DX221 0 0 100 220 6 6 208 168 156 6 6 2 Outline of FCU6 DX310 DX311 DX320 DX321 DX410 DX411 DX420 DX421 220 208 168 156 6 6 6 100 55 6 ...

Page 102: ...APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1 4 Base I O Unit Outline Drawing 96 3 Outline of FCU6 DX330 DX331 DX340 DX341 DX430 DX431 DX440 DX441 100 55 220 208 168 156 6 6 6 6 ...

Page 103: ... 5 Remote I O Unit Outline Drawing 97 Appendix 1 5 Remote I O Unit Outline Drawing 168 40 135 156 2 M5 0 8 screw Installation hole 6 6 34 DX 70 6 135 Wiring allowance Bottom Top Heat dissipation wiring allowance Heat dissipation allowance 100 150 ...

Page 104: ... Appendix 1 6 Card sized I O Outline Drawing Use the card corner holder for fixing the card sized I O Card corner holder Type KGCH 20 0 Recommended maker Kitakawa Kogyo 0 0 2 93 55 7 1 5 5 5 5 0 1 0 0 1 0 0 1 0 R 0 8 86 5 25 15 3x15 45 8 10 15 6 2 1 8 5 4 7 6 5 5 20 1 5 6 5 3 5 7 7 ...

Page 105: ...F35 A B 25 1 8 1 DIO SCAN1 FG SCAN2 CF31 A B 1 2 0 0 0 0 DO 32 CF33 A B 2 0 1 CS3 CS2 CS1 4 5φ DI 32 7 166 0 3 180 7 4 C2 RIO3 DC I N B A 1 2 3 ALM1 ALM2 ALM3 5OUT 24IN 1 2 3 20 110 0 3 150 20 Scan DI DO 64 64 The PCB height depth will be approx 40mm when the connector is inserted so secure a space more than that when installing ...

Page 106: ...awing 100 Appendix 1 8 Manual Pulse Generator HD60 Outline Drawing Rubber shield t2 0 3 6 16 24 27 0 5 φ 77 0 5 3 M4 stud bolts L10 8 89 7 60 12V 0V A B 1 2 0 Panel cut drawing 3 φ4 8 φ62 2 0 φ72 0 2 Uniform φ 80 1 φ 60 0 5 φ 60 0 5 Trisection Installation other than M3 x 6 not possible ...

Page 107: ...uivalent Applicable cabel side MS3106A20 29S Caution plate 19 5 102 135 5 3 33 2 φ6 8 28 20 56 68 4 φ5 4 hole 68 56 φ5 0 0 009 0 025 The effective depth of the key way is 21mm φ14 3 0 11 0 1 15 1 15 2 26 φ16 φ15 0 006 0 017 0 009 0 025 2 0 042 3 0 1 0 φ50 0 14 0 0 14 0 0 012 5 A 1chA K 0V B 2chZ L C 3chB M D N 1chA E Case grounding P 2chZ F R 3chB G S H 5V T J Cross section BB Enlarged view of key...

Page 108: ...ne Drawing FDD unit outline portable type Type FCU6 FD121 1 149 FDD outline 155 F130 cable 1000 cable length CF D FDD 29 105 FDD unit outline mounting specifications Type FCU6 FD221 1 15 5 30 5 109 120 149 FDD outline 155 1000 cable length CF D 5 6 143 4 30 5 108 120 130 15 2 M4 screw 2 φ5 hole Square hole F130 cable Panel cut drawing ...

Page 109: ... Drawing 103 Appendix 1 11 F Installation Plate Outline Drawing 76 38 65 5 5 5 5 42 6 0 2 47 1 0 2 The plate thickness is 1 6 mm Square hole 5 2 R2 5 2 R1 75 12 0 2 12 24 Appendix 1 12 External Hard Disk Drive Unit Outline Drawing 125 110 4 M4 screw countersunk 25 84 42 7 5 7 5 ...

Page 110: ...AGN SFP F0 BACK INPUT CALC A B C Ｄ E Ｆ G Ｈ L Ｍ N O ＰＱＲＳ T U V W ＺＹ X K J I 7 8 9 4 5 6 1 2 3 SP EOB LOWER CASE DELETE ESC C B INSERT CTRL ALTER SHIFT RESET 220 0 MAINTE EDIT SET UP MONITOR SI N COS E Q L T GT L E 230 Panel cut drawing 230 operation section outline 210 panel cut dimension 200 0 3 190 0 3 200 panel cut dimension 220 operation section outline 12 12 4 φ5 hole for M4 screw ...

Page 111: ... is thin several can be clamped together Install the grounding plate directly onto the cabinet or connect a grounding wire so that sufficient frame grounding is achieved If the AERSBAN SET containing the grounding plate and clamp fitting is required please contact Mitsubishi Outline drawing 11 35 6 22 35 A C 24 17 5 6 3 7 B 0 3 2 φ5 hole Installation hole Note 1 M4 screw 0 0 02 MAX L 10 24 30 0 0 ...

Page 112: ... Appendix 2 13 F120 cable Emergency stop 30m 19 Appendix 2 14 F130 cable Floppy disk drive 1m 20 Appendix 2 15 F170 cable ON OFF switch 15m Use of the PC built in type is prohibited 21 Appendix 2 16 F171 cable ON OFF switch 15m 22 Appendix 2 17 F172 cable ON OFF switch 15m 23 Appendix 2 18 ENC SP1 cable Spindle amplifier 50m 24 Appendix 2 19 ENC SP2 cable FR TK 50m Note 1 For the cables marked wit...

Page 113: ... such as when bridging between remote I O units in the same panel Normally use the FCUA R11 cable having a high noise resistance level Plug 10120 6000EL Shell 10320 3210 000 Recommended maker Sumitomo 3M Wire material UL20276 AWG28 10P Recommended maker Toyokuni Densen SV1 SV2 CSH21 Plug 10120 6000EL Shell 10320 3210 000 Recommended maker Sumitomo 3M CSH41 Connector 1 178288 3 Contact 1 175218 5 R...

Page 114: ...mmonly FCUA R211 Connector 1 178288 3 Contact 1 175218 2 Recommended maker Japan AMP Wire material MVVS 3C 0 3SQ MIC 3C 0 3SQ Recommended maker Takeuchi Densen RIO1 RIO2 RIO3 FCUA R211 Connector 1 178288 3 Contact 1 175218 2 Recommended maker Japan AMP Wire material B40 S Recommended maker Oki Densen Connector 7940 6500SC Recommended maker Sumitomo 3M Connector 7940 6500SC Relief 3448 7940 Recomme...

Page 115: ...8 33 9 34 10 35 11 36 12 37 13 38 14 39 15 40 16 41 17 42 18 43 19 44 20 45 21 46 22 47 23 48 24 49 25 50 1 26 2 27 3 28 4 29 5 30 6 31 7 32 8 33 9 34 10 35 11 36 12 37 13 38 14 39 15 40 16 41 17 42 18 43 19 44 20 45 21 46 22 47 23 48 24 49 25 50 FG FG CF10 CF10 Note Fold the wire material shield over the sheath and wrap copper foil tape over it Clamp with the connector case GND plate CF10 Plug 10...

Page 116: ... wire material shield over the sheath and wrap copper foil tape over it Clamp with the connector case GND plate Wire material B 22 19 U 2SJ 1 9 Recommended maker Sumitomo Denko Cable name 1ch 2ch 3ch F020 cable F021 cable F022 cable Note means channels which are used Connector CDA 15P Contact CD PC 111 Case HDA CTH Recommended maker Hirose Denki Crimp terminal V1 25 3 Recommended maker Japan Solde...

Page 117: ... Fold the wire material shield over the sheath and wrap copper foil tape over it Clamp with the connector case GND plate Wire material DPVVSB 6P 0 2SQ DPVVSB 12P 0 2SQ Recommended maker Banto Electric Wire Wire material DPVVSB 6P 0 2SQ DPVVSB 12P 0 2SQ Recommended maker Banto Electric Wire Note 1 The signal names given in parentheses are equivalent to CF22 Note 1 The signal names given in parenthe...

Page 118: ...ix 1 F installation plate outline drawing Note Fold the wire material shield over the sheath and wrap copper foil tape over it Clamp with the connector case GND plate Wire material DPVVSB 6P 0 2SQ DPVVSB 12P 0 2SQ Recommended maker Banto Electric Wire Note 1 The signal names given in parentheses are equivalent to CF22 CF21 or CF22 Connector CDB 25P Contact CD PC 111 Case HDB CTH Recommended maker ...

Page 119: ... shield over the sheath and wrap copper foil tape over it Clamp with the connector case GND plate Cable type name F050 cable Usage NC keyboard Appendix 2 11 Wire material DPVVSB 6P 0 2SQ Recommended maker Banto Electric Wire Note Signal name is for ENC2 ENC1 ENC2 Connector CDE 9PF Contact CD PC 111 Case HDE CTH Recommended maker Hirose Denki Cable name K S DHD RB50 20AN 2 Recommended maker DDK Wir...

Page 120: ...nector DHD RB26 20AN Recommended maker DDK CF12 Connector DHD RB26 20AN Recommended maker DDK Wire material B 18 19 U 2SJ 1 9 Recommended maker Sumitomo Denko Crimp terminal V1 25 3 Recommended maker Japan Solderless Connector 2 178288 3 Contact 1 175218 5 Recommended maker Japan AMP Wire material UL2464 2 22AWG 2 16AWG SS 95138 Recommended maker Banto Electric Wire Connector 3 178127 6 Contact 1 ...

Page 121: ... 12A 11A 10A 9A 8A 7A 6A 5A 4A 3A 2A 1A 1 2 5V GND FD1 Signal Power supply Wire material B 22 19 U 2SJ 1 9 Recommended maker Sumitomo Denko Crimp terminal V1 25 3 Recommended maker Japan Solderless Connector 51030 0330 Contact 50084 8160 Recommended maker Morex Cable product K S DHD RB34 20AN 2 Recommended maker DDK Wire material UL20528 34 28AWG 7 0 127 Recommended maker Fujikura Densen CFD Conne...

Page 122: ...nded maker Banto Electric Wire Wire material DPVVSB 3P 0 3SQ Recommended maker Banto Electric Wire Wire material DPVVSB 3P 0 3SQ Recommended maker Banto Electric Wire Caution Do not use the personal computer built in type for this cable Connector 1 178288 5 Contact 1 175218 5 Recommended maker Japan AMP Connector 1 178288 5 Contact 1 175218 5 Recommended maker Japan AMP Connector 1 178288 5 Contac...

Page 123: ...st ENC1 ENC2 CONBA 2 12 3 13 4 14 1 5 FR TK side FG Note Do not connect the power supply 5V Wire material DPVVSB 6P 0 2SQ Recommended maker Banto Electric Wire Wire material DPVVSB 6P 0 2SQ Recommended maker Banto Electric Wire CN8 Connector 10120 6000EL Contact 10320 3210 000 Case HDA CTF Recommended maker Sumitomo 3M ENC1 ENC2 Connector CDE 9PF Contact CD PC 111 Case HDE CTH Recommended maker Hi...

Page 124: ...of wiring cables to outside of panel 3 Introduction of members for measures Mitsubishi is carrying out tests to confirm the compliance to the EMC Instructions under the environment described in this manual However the level of the noise will differ according to the equipment type and layout control panel structure and wiring lead in etc Thus we ask that the final noise level be confirmed by the ma...

Page 125: ...N50081 2 EN61800 3 Industrial environment EN55011 CLASS A Static electricity electrical discharge Example Regulation of withstand level of static electricity accumulated in human body IEC61000 4 2 Radiation immunity Example Simulation of immunity from digital wireless telephones IEC61000 4 3 Burst immunity Example Regulation of withstand level of noise from relay or live wire being inserted or rem...

Page 126: ...onductors that are floating electrically Decrease the impedance 3 Increase the distance between the power cable and signal wire 4 Shield the cables wired outside of the panel 5 Install a noise filter Take care to the following items to suppress the noise radiated outside of the panel 1 Accurately ground the devices 2 Use shielded cables 3 Increase the electrical seal of the panel Reduce the gaps a...

Page 127: ...impedance is reduced and then fix with screws Painting mask Joining clearance approx 20cm 3 Note that if the plate warps due to the screw fixing etc by that creating a clearance noise could leak from that place 4 Plate nickel tin the metal plate surface at the grounding plate and connect the connections with a low impedance 5 If there is a large opening such as ventilation holes make sure to close...

Page 128: ...Use of gasket b Large contact area EMI gasket Control panel Contact area Control panel Door Door The EMI gasket or conductive packing must contact a uniform and correct position of the metal surface When not using a gasket ground the control panel grounding with a grounding wire to lower the door s impedance Using screws to fix the plates that have been painted attachment of packing is the same as...

Page 129: ...se filter Noise filter Flow out AC input AC input Partition plate The conductive noise can be suppressed just by inserting a noise filter but the radiated noise will flow out The conductive and radiated noise can both be suppressed by adding a partition plate to the noise filter Selection of the noise filter capacity will differ according to the drive amplifier and devices being used Refer to the ...

Page 130: ...r Wiring in Panel 1 If the cables are led unnecessary in the panel they will be contaminated by noise Thus keep the device layout and wiring length as short as possible Device Noise Device Device Device Device Device 2 Always connect the grounding wire to the FG terminal indicated on the device 3 Keep the distance between the power cable and detector cable to the drive section motor as far apart a...

Page 131: ...T AC input FG cable NC power supply PD25A 200VAC input SH21 cable for NC AMP F010 cable F171 cable ON OFF cable F110 cable 24VDC cable 0 0 CF31CF32 CF34 CF33 SV 2 SV 1 HR3 ＲＩＯ１ＲＩＯ２ DCIN C F 1 0 E N C C R 3 1 SK IP 0 DCIN BOA RD CF25 P O S ON O FF CF24 DCIN PD25A CF01 CF13 D CO UT ＰＥＦＧ J2 CF11 CF12 C ON 1 C ON 1 CF21 CF22 K B M O U SE HA ND LE RIO3 Control unit 24VDC FCU6 MU HR292 293 Display un...

Page 132: ...e 200VAC input FCU6 DX Base I O unit FG cable AC input Stabilized power supply SH21 cable for NC AMP F010 cable 0 0 CF31 CF32 CF34 CF33 SV 2 SV 1 HR3 ＲＩＯ１ＲＩＯ２ DCIN C F 1 0 E N C C R 3 1 SK I P 0 J2 CF11 CF12 C ON 1 CF21 CF22 K B M O U SE HA ND LE RIO3 Control unit FCU6 MU Display unit FCU6 DU NC keyboard FCU6 KB FG cable FG cable FG cable FG cable R220 cable 24VDC cable 24VDC FG Operation panel C...

Page 133: ...s not required if the control unit and base I O unit are wired in the same panel 2 DC power supply cable F110 070 FCUA R220 cable PD25A F110 cable F070 or FCUA R220 cable Operation board unit Keyboard unit General purpose stabilized power supply Ferrite core Shield clamp Use a shield clamp within 10cm from the panel s inlet outlet Install a ferrite core on both ends of the connected units Always i...

Page 134: ...required if the control unit and base I O unit are wired in the same panel 4 Servo communication cable SH21 FCUA R000 cable Shield clamp Ferrite core Base I O unit Drive section unit SH21 cable Drive section unit FCUA R000 cable Use a shield clamp within 10cm from the panel s inlet outlet Install a ferrite core on both ends of the connected units The shield clamp is not required if the base I O un...

Page 135: ...cabinet or connect with a grounding wire If the grounding plate and clamp fitting set AERSBA SET is required please contact Mitsubishi 40 Peel the cable sheath at the clamp section Cable Clamp fitting Fitting A B Grounding plate Shield sheath Cable Outline drawing MAX L 10 11 35 6 22 17 5 30 0 3 0 24 35 A C 24 0 0 2 6 3 7 B 0 3 2 φ5 hole Note 1 M4 screw Installation hole Note 1 Screw hole for wiri...

Page 136: ...22 ZCAT2032 0930 BK 2 1 36 1 32 1 9 1 19 5 1 9max 22 ZCAT2132 1130 M BK 1 1 36 1 32 1 11 1 20 5 1 11max 22 ZCAT2132 1130 BK 2 1 36 1 32 1 11 1 20 5 1 11max 22 ZCAT3035 1330 M BK 1 1 39 1 34 1 13 1 30 1 13max 63 ZCAT3035 1330 BK 2 1 39 1 34 1 13 1 30 1 13max 63 ZCAT1325 0530A M BK 1 2 25 1 20 1 5 1 12 8 1 11 2 1 3 5 USB 7 ZCAT1325 0530A BK 2 25 1 20 1 5 1 12 8 1 11 2 1 3 5 USB 7 ZCAT1730 0730A M BK...

Page 137: ...ller 1 Part name RAV 781BYZ 2 Manufacturer Okaya Denki Sangyo Circuit voltage 50 60Hz Vrms Max tolerable circuit voltage Clamp voltage V 10 Surge resist ance level 8 20µSec Surge with stand voltage 1 2 50µSec Static capacity Working temperature range 250V 3φ 300V 783V 2500A 20kV 75pF 20 70 C 28 5 1 5 5 1 11 1 28 1 200 0 30 41 1 UL 1015 AWG16 4 5 0 5 1 Black 2 Black 3 Black Unit mm Refer to the man...

Page 138: ... 10 Surge resist ance level 8 20µSec Surge with stand voltage 1 2 50µSec Static capacity Working temperature range 250V 3φ 300V 700V 2500A 2kV 75pF 20 70 C 1 Black 2 Black 3 Black Unit mm 28 5 1 5 5 1 11 1 28 1 200 30 0 41 1 UL 1015 AWG16 4 5 0 5 Green Refer to the manufacturer s catalog for details characteristics outline and connection methods of the surge absorber Circuit drawing Outline drawin...

Page 139: ...lighting surge absorption effect so keep the wire as short as possible Wire material Wire diameter 2mm2 or more Wire length Connection length A to surge absorber 1 is 2m or less Connection length B to surge absorber 2 is 2m or less 2 When carrying out a withstand voltage test while applying an overvoltage 100VAC 1500VAC on the power supply line remove surge absorbers 2 as the surge absorber will f...

Page 140: ... below Stabilized power supply selection items Item Symbol Conditions Voltage fluctuation 5max 5 or less of 24VDC output Output fluctuation Ripple noise mV 120max 5 or less of 24VDC output Spike noise mV 500max Output current A Refer to the Connection Manual Output holding time ms 20min Instantaneous off time Standards Safety Standards UL1950 CSA C22 2 No 234 approved IEC950 compliant Noise Termin...

Page 141: ...etails 97 03 First edition was issued A 97 04 Mistakes were corrected B 97 05 Mistakes were corrected C 99 01 Mistakes were corrected D 01 9 17 Design of the cover and the back cover were changed MODEL MODEL CODE and Manual No were added on the back cover ...

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Mitsubishi Electric MELDAS 600 Series, Connection Manual

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Summary of Contents for MELDAS 600 Series

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