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0644LOG178-V4 (5.8x4.2m)

0644LOG178-V4:

 5.8x4.2m 44mm garage cabin

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be 

erected by two adults

For ease of assembly, you 

MUST

 pilot drill all screw 

holes and ensure all screw 

heads are countersunk.

CAUTION

Every effort has been made during the 

manufacturing process to eliminate the 

prospect of splinters on rough surfaces of the 

timber.  You are strongly advised to wear gloves 

when working with or handling rough sawn 

timber.

Please retain product label and instructions for future reference

             

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY 

- Check the pack and make sure you have all the parts listed. 

- When you are ready to start, make sure you have the right tools at hand (not supplied) 

including  a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm 

bit.

- Ensure there is plenty of space and a clean dry area for assembly. 

TIMBER

As with all natural materials, timber can be affected during various weather conditions. 

For the duration of heavy or extended periods of rain, swelling of the wood panels may 

occur. Warping of the wood may also occur during excessive dry spells due to an interior 

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is 

suggested that the outdoor building is sprayed with water during extended periods of 

warm sunshine and sheltered as much as possible during rain or snow. 

Our buildings are pre treated with a water based treatment; this only helps to protect 

the product during transit and for upto 3 months against mould.  To validate your 

guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated 

with a wood preserver within the first three months of assembly and thereafter in 

accordance with the manufactures recommendations.  Care must be taken to ensure 

the product is placed on a suitable base.

BUILDING A BASE

When thinking about where the building and base are going to be constructed: 

Ensure that there will be access (60cm) to all sides for maintenance work and annual 

treatment.

Ensure the base is level and is built on firm ground, to prevent distortion.  Refer to 

diagrams for the base dimensions. The base should be slightly smaller than the external 

measurement of the building, i.e. The cladding should overlap the base, creating a run 

off for water. It is also recommended that the floor be at least 25mm above the 

surrounding ground level to avoid flooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured  are made to the highest standards of Safety and in 

the case of childrens products independently tested to EN71 level, we cannot accept 

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for your specific product code

For ease of assembly use a 

rubber mallet to fit the log 

boards. Do 

NOT

 use a heavy 

hammer.

Ensure to measure and check before cutting 

boards.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited, 

Sutton On Trent, 

Newark, 

Nottinghamshire, 

NG23 6QN

www.merciagardenproducts.co.uk

It is advisable to use a hand 

saw when cutting roof and 

floor boards.

To ensure log boards are even, use a spirit 

level to check each layer has been installed 

correctly.

Summary of Contents for 0644LOG178-V4

Page 1: ...nsit and for upto 3 months against mould To validate your guarantee and ensure longevity of the product it is ESSENTIAL the building is treated with a wood preserver within the first three months of a...

Page 2: ...Y 19 LB44 A 4200 Purlin 45x120x5808mm QTY 5 F45120 A 5808 Fascia 16x120x2237mm QTY 4 S16120 G 2237 Angled Fascia 16x120x2900mm QTY 4 S16120 2900 Eaves frame 27x44x2900mm QTY 4 F2744 2900 Roof Board 16...

Page 3: ...erence Finisher Board 44x45x1978 QTY 4 LB44RG45 B 1978 Finisher Board 44x45x1771 QTY 2 LB44RG45 C 1771 32 31 33 90mm Bolt Set x16 34 35 Felt 36 Pre assembly Please note Each board interlocks at either...

Page 4: ...1 QTY 4 Place the small angled bearers No 21 into each corner as shown in the illustration Ensure there is an equal amount of space between each frame Secure each of the frames in place using 2x70mm s...

Page 5: ...r illustrative purposes and may differ from your choice in product regarding door position Nevertheless the process of fitting the door frame is the same Please Note The short boards at the front of t...

Page 6: ...frames Ensure that the boards are level and flush with each other as you lay each one 4x70mm 10 10 8 7 9 11 Step 8 Following the same method place the assembled garage door frame inbetween the short...

Page 7: ...le into position by screwing through the notches as shown in the illustration Ensure that the boards are level and flush with each other as you lay each one 4x70mm Screws Pre drill hole 70mm screw 4 4...

Page 8: ...ure the purlins at each end by screwing through the bars into the boards ensure to pre drill to avoid the boards splitting using 6x70mm screws per purlin Please note The gable shown is for illustrativ...

Page 9: ...g down with 1x40mm screw The fix the Truss B s to the top roof purlin with 1x40mm screw as shown 8x40mm Screws Step 17 Parts needed No 27 QTY 4 Fix Truss C No 27 to Truss A screwing down at an angle w...

Page 10: ...move the excess Place the cut down board s back onto the roof and secure into place using 4x40mm screws per board Please Note This image is for illustrative purposes and may differ from your choice in...

Page 11: ...0x Felt Tacks Step 20 Parts needed No 24 QTY 8 Inside the building place a closure trim No 24 against the boarding and align with the roof as shown in the illustration Once in position fix each trim i...

Page 12: ...33 3 Step 23 Parts needed No 3 QTY 1 No 33 QTY 6 Using the screws and bolts provided attach the band part of the hinge s No 33 to the front of the garage doors No 3 Ensure to align the band with the...

Page 13: ...ded No 35 QTY 2 Using the screws provided attach the pull handles without the locking bar No 35 to the front of the garage doors Step 27 Parts needed No 22 QTY 1 No 34 QTY 1 Fix the garage door strip...

Page 14: ...uilding internally Place 2x storm braces per side fixing into place using 2x 90mm bolts per brace making sure the washer nut are tightened from the outside of the building Ensure the storm braces are...

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