Max RE-BAR TIER RB397 Operating And Maintenance Manual Download

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RB397

(CE)

RE-BAR TYING TOOL

OPERATING and MAINTENANCE MANUAL

ENGLISH

WARNING

BEFORE USING THIS TOOL, STUDY THIS MANUAL TO ENSURE SAFETY
WARNING AND INSTRUCTIONS.
KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE.

Summary of Contents for RE-BAR TIER RB397

Page 1: ... RE BAR TYING TOOL OPERATING and MAINTENANCE MANUAL ENGLISH WARNING BEFORE USING THIS TOOL STUDY THIS MANUAL TO ENSURE SAFETY WARNING AND INSTRUCTIONS KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE ...

Page 2: ...ANCE 23 7 Cleaning Manual 23 8 STORAGE 25 9 TROUBLE SHOOTING REPAIRS 26 1 SAFETY INSTRUCTIONS WARNING TO AVOID SEVERE PERSONAL INJURY OR PROPERTY DAMAGE BEFORE USING THE TOOL READ CARE FULLY AND UNDERSTAND THE FOLLOW ING SAFETY INSTRUCTIONS PRECAUTIONS ON USING THE TOOL This equipment is a tool for use in tying re bars Using this equipment for other applications or in ways not specified in the man...

Page 3: ... OR IN A DAMP PLACE Using the tool in these or similar conditions will increase the risk of electric shock dan gerous malfunction and overheating Examine tightness 5 INSPECT THE PARTS BEFORE MOUNT ING THE BATTERY PACK Examine the screws to make sure they are securely tightened Incomplete tightening may result in an accident or breakage If a screw is loose retighten it completely Inspect parts for ...

Page 4: ...ng leading to serious injury 11 NEVER OPERATE THE TOOL UNDER ANY ABNORMAL CONDITION If the tool is not in good working order or if any abnormal condition is noticed switch it off immediately set the Main switch at OFF lock the Trigger and have it examined and repaired TOOL OPERATES WITHOUT THE TRIG GER BEING PULLED OR THE OPERA TOR NOTICES UNUSUAL HEAT SMELL OR SOUND DISCONTINUE OPERATION Failure ...

Page 5: ...e to charge the Battery pack with the designated MAX Battery charger JC928 JC928 17 BATTERY CHARGING PRECAUTION 1 Use only MAX Battery charger JC928 and Battery Pack JPL914 Failure to do so may cause the Battery to overheat or catch fire leading to serious injury AC 100 240V 2 Charge the Battery from AC between 100V and 240V wall sockets Failure to do so may result in overheating or inadequate cha...

Page 6: ... in a tem perature range of 5 C 41 F to 40 C 104 F 12Avoid continual use of the Battery charger Rest the Charger for 15 minutes between charges to avoid functional trouble with the unit 13Any objects that block the ventilation holes or Battery pack receptacle may cause electric shock or functional troubles Operate the charger free of dust or other foreign materials 14Handle the power cord carefull...

Page 7: ...d battery pack is removed from the system and left for a long period of time it may be come damaged Recharge the battery immediately when it has been dis charged 18 WEAR SAFETY GLOVES WHILE OPER ATING THE TOOL The finish tie has sharp edges To avoid se rious injures be careful not to touch the sharp edges MAX recommends wearing safety gloves while operating the tool 2 SAFETY FEATURES In order to e...

Page 8: ...Curl Guide Curl Guide When the Curl Guide is opened it will emit a beeping sound and the tool does not operate 8 ...

Page 9: ... Red and Green Charging status indicator lamps 2 TOOL SPECIFICATIONS PRODUCT NO RB397 Battery charger WEIGHT 2 4kg Battery included Product name MAX lithium ion battery charger HEIGHT 305mm 12 Product code JC928 CE WIDTH 105mm 4 1 8 Input AC100 240V 50 60Hz 1 62 0 68A LENGTH 290mm 11 3 8 WRAPS PER TIE 3wraps tie Output DC 7 2 10 8 14 4V 7A DC 18 21 6 25 2 28 8V 3 9A BATTERY Li ion14 4V JPL914 Weig...

Page 10: ...X JC928 4 TECHNICAL DATA 1 NOISE A weighted single event LWA 1s d 86 dB sound power level A weighted single event LpA 1s d 76 dB emission sound pressure level at work station These values are determined and documented in accordance to EN12549 1999 2 VIBRATION Vibration characteristic value 1 8 m s2 These values are determined and documented in accordance to ISO 8662 11 This value is a tool related...

Page 11: ...undations Road bridge 6 APPLICABLE BAR SIZES Minimum Maximum RB397 D10 D10 D16 D19 7 ABOUT PRODUCTION YEAR This product bears production number in the body The two digits of the number from left indicates the production year Example 08826035D Year 2008 11 ...

Page 12: ...rmly holding the grip of the tool Red charging lamp Charger Orange standby lamp WARNING 2 Plug the charger into a wall socket 100V carrying indicator When the orange standby light is lit 240V The red light a current will flash on and off with two short Pipi beep sounds When the Battery pack is hot after continuous use or exposure to direct sunlight the Charger will automatically switch to standby ...

Page 13: ...will start automatically and will be indicated by the red charging light with beeps 3 Charging time is approximately 30 minutes 90 capacity This will vary by tempera ture and source voltage 4 For batteries those are at low temperatures 10 C 50 F or lower charging time must be extended longer When charging at low temperatures both of the red and the or ange charging light will be lit 4 When the bat...

Page 14: ...hen it has been discharged Do not leave the battery pack on the charger If the above is not observed a weak current will continue to flow and the battery pack may become damaged When recharging is com plete always remove the battery pack from the charger Battery pack breakdowns If the following conditions occur bring the Bat tery and Charger to your dealer The red charging lamp does not flash when...

Page 15: ...d Standby If the temperature of the battery pack is too high Battery recharging starts automatically when the tem perature drops below the limit If the temperature of the battery pack is too low Place the battery pack in a room temperature location for a while then retry recharging it The orange lamp blinks It blinks quickly 0 1 sec ON and 0 1 sec OFF Not possible to recharge Short continuous beep...

Page 16: ...tional trouble in the tool s main body Also charging a battery pack that is out of service life will lead to functional trouble in the battery charger Recycling a Li ion Battery The MAX battery pack uses a Li ion battery it may be illegal to dispose of this battery into the municipal waste system Check with your local solid waste officials for details in your area for recycling options or proper d...

Page 17: ...opper Reel holder 3 Push the reel stopper to release the reel holder 4 Set the Tie Wire in the tool by matching the side of the Tie Wire as shown in the picture Then slide the Reel stopper so that the Reel Holder can be pushed in the Reel Then push the Reel Holder and fix it by sliding the Reel stopper Feeding gears Pipe Wire guide 5 Insert the tip of the stretched out Tie Wire into the Wire Guide...

Page 18: ...e Wire This completes the Tie Wire mounting operation Tie Wire 7 Remove the tape from the tie wire com pletely 8 Remove slack from wire spool Make sure the Tie Wire does not get caught behind the wire spool This could lead to jamming When setting the main switch to ON ab solutely do not bring your fingers close to the binding part and rotating part of the tool s tip Do not switch the main switch O...

Page 19: ...w to remove the Tie Wire OFF LOCK Be sure to turn the Main switch OFF lock the Trigger and remove the Battery pack Release Stopper Release Lever 1 Press the release lever and confirm that the release lever is caught in the release stop per Wire guide Tie Wire WARNING 19 ...

Page 20: ...scharged with the old spool and be replaced with a new one 3 Auto Power off feature This Re bar Tier have Auto Power off fea ture which saves the power consumption of the Li ion battery when the tool is not oper ated If the tool is not operated for 30 minutes the tool is automatically turned off This is Auto Power off When the power is turned off automatically turn the main switch OFF then turn ON...

Page 21: ...ry pack into the tool until a click is heard When setting the main switch to ON ab solutely do not bring your hand close to the binding part or rotating part of the tip of the tool 4 Set the Trigger Lock to UNLOCK and turn on the main switch Reinforcing bars Appropriate Over tightened 5 Test the tool again to check the tie strength 6 If the tie strength is not appropriate repeat procedures 1 5 WAR...

Page 22: ...face of the crossed re bars During tool operation Do not move the tool during tying operation until the tool stops tying automatically 3 Tie in alternate direction 4 Cross tie Bent the tail of the first tie before making the second tie Arm Re bars 5 When you need extra tightness place re bars at the top of the Arm part 22 ...

Page 23: ...ism around the feed gear Using the Air Duster or like blow the dust and the iron sand off around the feed gear 7 Cleaning Manual When the machine operates for long hours dust and wire cuttings may adhere to the cutter sec tion In such a case disassemble and clean the machine according to the following procedure Disassembling Hexagon socket head bolt M3 6 plated Arm B Do not remove the 2 uncoated b...

Page 24: ...late unit Large hole Fixed cutter Small hole Assemble the fixed cutter so that the large hole is set to the rear side and the small hole long hole is set to the top side Rear side Top side 4 Put the pin of the cutter plate unit through the cutter con rod hole and as semble the fixed cutter to the unit Cutter Wire guide A 5 Fit the cutter and assemble wire guide A Wire guide B Groove Arm B Pipe CAU...

Page 25: ... dry place Keep out of reach of chil dren All quality tools will eventually require servicing or replacement of parts because of wear from normal use REMOVE REEL OF TIE WIRE When you have finished the Tie Wire remove the Tie Wire from the tool STORE THE TOOL When you have finished tying work or when the tool will not be used for a while switch off the tool make sure the motor has stopped lock the ...

Page 26: ... if binding wire has been entangled inside curl guide Turning off power remove binding wire inside curl guide Battery is empty Confirm the battery is charged Perform normal charge SEE PAGE 13 1 Power ON The Tip Axis is initialized and the wire cutter operates automati cally No operation takes place Two short beeps re peated for 10 seconds Pipi Pipi then power off automati cally The battery pack is...

Page 27: ...ed around Twist sec tion Turn off power and take out battery to confirm if binding wire has been entangled inside curl guide Turning off power remove binding wire inside curl guide Reinforcing bars is not of designated size Confirm size of Rein forcing bars to be bound SEE PAGE 12 Use appropriate diame ter scope Erroneous handling such as improper application of Machine Confirm how to apply Machin...

Page 28: ...ment OSTSTRASSE 22 40211 DÜSSELDORF GERMANY TEL 49 211 9365300 FAX 49 211 93653017 Camerastraat 19 1322 BB Almere The Netherlands Phone 31 36 546 9699 FAX 31 36 536 3985 www max ltd co jp int GLOBAL Site www max europe com EUROPE Site 4007940 090619 00 01 PRINTED IN JAPAN ...

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