SOP020 – KEY CUTTING MACHINE – Manual (Generic) © V1 07/2016
This SOP does not necessarily cover all possible hazards associated with this
equipment or procedure and should be used in conjunction with other
references. It is designed as a guide to be used to compliment training and as
a reminder to users prior to use.
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Safe Operating Procedure
KEY CUTTING MACHINE – Manual (Generic)
DO NOT use this equipment unless you have been instructed in its safe use and operation and given prior
permission.
PERSONAL PROTECTIVE EQUIPMENT
PRE-OPERATIONAL SAFETY CHECKS
Read Operators Manual and Risk assessment.
The operator is to familiarise themselves with the
machine controls and programming sequences.
Examine the power cord, plug, socket and power outlet
for damage.
Avoid trip hazards & prevent damage to electrical
cord/s.
Ensure the machine is earthed.
Ensure that the protective sheild (if fitted) is secure and
correctly fitted.
The operator is responsible for keeping the area around
the emergency stop button clear so that it can be
reached as quickly as possible.
Keep work area clean and tidy.
Faulty equipment must NOT be used. IMMEDIATELY
report suspect equipment.
OPERATIONAL SAFETY CHECKS
Ensure all other personnel are clear of the immediate
work area.
Work with safety glasses even if the machine is fitted
with guards.
CUTTING MORTISE LOCK KEYS
•
Insert keys into their respective clamps in
accordance with the manufacturer’s instructions.
•
Set the motor switch speed according to key
material type (steel, brass).
•
Slowly undertake the cutting procedure in
accordance with the machines manufacturer’s
instructions.
•
For double bladed keys, turn both keys and repeat
the above procedure.
•
Remove any burs on the cut key in
•
Short keys that do not reach the side stop are to be
cut in accordance with the machine manufacturer’s
instructions.
•
Cut ‘female type’ mortise keys in accordance with
the machine manufacturer’s instructions.
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