Market Forge Industries 2A Installation Operation & Maintenance Download

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A SERIES

PRESSURE STEAM COOKERS

INSTALLATION - OPERATION - MAINTENANCE

44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: (802) 658-6600 Fax: (802) 864-0183

www.mfii.com

PN 14-0297 Rev D (4/16)

MODELS

2AM36G

, 2 compartment, modular base gas boiler

2AM36E

, 2 compartment, modular base electric boiler

2AM36D

, 2 compartment, modular base direct steam

3AM36G

, 3 compartment, modular base gas boiler

3AM36E

, 3 compartment, modular base electric boiler

3AM36D

, 3 compartment, modular base direct steam

, 2 compartment, direct steam on legs

, 3 compartment, direct steam on legs

Summary of Contents for 2A

Page 1: ... Market Forge Industries Inc MODELS 2AM36G 2 compartment modular base gas boiler 2AM36E 2 compartment modular base electric boiler 2AM36D 2 compartment modular base direct steam 3AM36G 3 compartment modular base gas boiler 3AM36E 3 compartment modular base electric boiler 3AM36D 3 compartment modular base direct steam 2A 2 compartment direct steam on legs 3A 3 compartment direct steam on legs ...

Page 2: ...Your Service Agency s Address Model Serial number Steamer installed by Installation checked by ...

Page 3: ...structions thoroughly before installing or servicing this equipment INSTRUCTIONS TO BE FOL LOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LO CATION This information may be obtained by contacting your local gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liq uids in the vicinity of this or any other appliance The information contained in ...

Page 4: ...ke off Connection for operations of adjacent steam powered equipment Requires steam take off kit optional at extra cost OPERATION WILL BE BY Gas fired A S M E constructed and National Board Reg istered 15 PSI 1 kg cm2 steam boiler rated at 200 000 BTU Notes If equipment is installed where elevation exceeds 2 000 feet 609 6 meters above sea level specify instal lation altitude so that proper gas or...

Page 5: ... NPT to flush floor drain ca pable of receiving water flowing at a maximum rate of 5 gallons 19 liters per minute DO NOT MAKE SOL ID CONNECTION TO FLOOR DRAIN ST Steam Take off Connection for operation of adjacent steam powered equipment OPERATION WILL BE BY Electrically powered A S M E constructed and National Board Registered 15 PSI 1 kg cm2 steam boiler rated at 24kW NOTE The only available spa...

Page 6: ...w 12 305mm spacing on left and 6 152mm spacing on right if height of adjoining wall or equipment exceeds 29 737mm PVC and CPVC pipe are not acceptable materials for drains WATER SUPPLY Good quality water feed is the responsibility of the owner Water quality must be within the following general guidelines TDS 40 125 ppm Chlorides 25 ppm Silica 13 ppm pH 7 0 8 5 Chloramine 0 2 ppm Chlorine 0 2 ppm H...

Page 7: ... CPVC pipe are not acceptable materials for drains One BHP is required per compartment WATER SUPPLY Good quality water feed is the responsibility of the owner Water quality must be within the following general guidelines TDS 40 125 ppm Chlorides 25 ppm Silica 13 ppm pH 7 0 8 5 Chloramine 0 2 ppm Chlorine 0 2 ppm Hardness 35 100 ppm The best defense against poor water quality is a water treatment s...

Page 8: ... Pressure A cooker 5 PSI 200 PSI ADJUSTING WATTS PRESSURE REDUCING VALVE 1 Release the locking wing nut Item 1 and loosen the adjusting screw spring Item 2 2 Turn the inlet steam supply to full open Then turn adjusting screw Item 2 clockwise just enough to al low the valve to open slightly Allow cooker steamer to operate in this manner for several minutes by pull ing out the steam operating handle...

Page 9: ...or Then lift secondary latch and open the door fully PREHEATING AUTOMATIC CONTROLS 1 Close compartment door engaging both door latches If door does not latch turn door wheel counterclock wise until both latches are engaged 2 Seal cooking compartment door by turning door wheel clockwise until wheel is hand tight CAUTION Do not wrench door wheel tight This action can cause needless damage to both th...

Page 10: ... the end of the cooking cycle the AUTOMATIC controls will release the operating han dle shutting off the steam supply and exhausting the steam from the cooking compartment The pilot light will turn off and the buzzer will signify that cooking has been terminated 8 To silence the buzzer turn the TIMER KNOB to the OFF position BASIC OPERATING INSTRUCTIONS FOR MANUAL CONTROLS 1 Check to be sure the s...

Page 11: ...cooked faster by the higher tem peratures of steam cooking they can be prepared closer to serving time insuring maximum freshness 4 Steam cooked food has a higher percent yield more portions per dollar spent 5 The principle upon which the steam cooker is based can be likened to the domestic pressure cooker 6 Food may be served from the same pan in which it is steam cooked thus reducing food breaka...

Page 12: ...2 perforated pan Loosen pack peas corn and diced carrots may be cooked once package per 12 x 20 x 21 2 pan in the frozen state if time does not allow for defrosting ITEM WEIGHT PER PAN SIZE OF PAN PERFORATED NUMBER OF PANS TIMER SETTINGS IN MINUTES NO OF COOKED PORTIONS PER PAN 3 oz 65g Asparagus Spears 5 2 3kg 12 x 20 x 21 2 1 3 4 8 10 12 13 15 23 25 Beans Green Regular 5 2 3kg 12 x 20 x 21 2 1 3...

Page 13: ...gular Cut 10 4 5kg 12 x 20 x 21 2 1 3 4 8 25 30 30 35 50 Spinach Cut and Cleaned 3 1 4kg 12 x 20 x 4 1 2 3 4 3 5 4 8 10 12 Squash Summer 1 Slices 7 3 2kg 12 x 20 x 21 2 1 3 4 8 8 12 12 15 30 35 Squash Winter Diced 9 4kg 12 x 20 x 21 2 1 3 4 8 15 20 20 25 30 35 Turnip Diced 5 2 3kg 12 x 20 x 21 2 1 3 4 8 25 30 30 35 20 25 All portions are equivalent to approximately 1 2 cup cooked MISCELLANEOUS ITE...

Page 14: ...4 4 5 35 40 Protein Hamburgers 3 ounce 5 2 3kg 12 x 20 x 21 2 1 3 4 6 12 14 15 18 20 25 Protein Meatballs 1 Ounce 6 2 7kg 12 x 20 x 21 2 1 3 4 6 18 22 22 25 20 25 Protein Meatloaf 15 6 8kg 12 x 20 x 21 2 1 3 4 6 40 45 45 50 50 60 Protein Pork Chops Loin 4 Ounces with Bone 6 12 x 20 x 21 2 1 3 4 6 25 30 30 35 24 Protein Sausages 10 Per Pound 6 12 x 20 x 21 2 1 3 4 6 18 21 22 25 18 20 Protein Turkey...

Page 15: ...etergent rinse and reassemble MONTHLY 1 DOOR WHEEL LUBRICATION Check door hand wheel rotation for ease of motion If wheel resists rotation when door is unlatched lubrication is required Remove inner door and apply graphite lu brication to screw threads DRAIN SCREEN CLEANING REMOVAL The drain screen inside the top compartment is provided to prevent blockage of the drain line It must be kept clean a...

Page 16: ... wheel should be checked monthly for ease of motion If the wheel grinds or is difficult to turn the screw should be lubricated with graphite followed by rotation of the wheel to transfer lubricant into threads in door REPLACING WORN OR DAMAGED DOOR GASKET Remove the screws from the gasket of the inner door Slip out the old gasket Clean the face of the inner door and the gasket plate Place the new ...

Page 17: ... clockwise as possible Figure 7 2 Take the inner door out of cavity Remove packaging and discard Figure 8 3 Line up the outer door pins marked A with the in ner door holes marked B Set the door in place and turn handle counter clockwise until you bring the inner door to the outer door Figure 9 ...

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