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Marchand Electronics Inc.

XM9L-KK, XM9L-3KK, XM16L-KK, XM16L-3KK, XM9L-3WAY

 High Performance Electronic Crossover.

Assembly of DeLuxe Cabinet

The high performance crossover kits have a cabinet, front 
panel controls, rear panel connectors and power cord. 
The kits also include a PS10-K power supply. The 2 way 
units also have two crossover boards. The 3 way units 
have 4 crossover boards. 
The assembly of the four different models is very similar. 
The   differences   between   the   four   models   will   be 
indicated in the text where appropriate.

Assembly of Rear Panel 

The rear panel holds the RCA connectors and the power 
cord and the fuse holder.
Install the 6 ( 8 for 3-way) 

RCA connectors

 in the holes 

input, high pass, low pass. The 3-way unit also has two 
connectors in the holes marked mid. The left channel has 
the   connectors   with   the   BLACK   insulators.   The   right 
channel gets the RED insulators. Each connector has two 
insulators, one with a shoulder and the other is flat. Make 
sure   the   shoulder   is   inserted   in   the   hole  of   the   panel. 
Install  the  flat  insulator  on  the  other  side  of   the  panel. 
Install the solder lug and the nut. Tighten the nut well.
Attach 

wires

 to the RCA connectors. Prepare 4 (6 for 3-

way) pairs of wire by taking a 10" length of red and brown 
wire and twisting together. Slip a 3/4" length of heat shrink 
tubing over the end of each wire at one side of the pair. 
Strip 1/4" of insulation off each wire. Solder the brown wire 
onto the solder lug of the connector. Solder the red wire 
into the center pin of the connector. Slip the heat shrink 
tubing over the solder joints. Shrink the tubing with a heat 
gun. If no heat gun is available use the heat of a soldering 
iron. 
Repeat this for all RCA connectors.
The two way units come with detachable line cord and a 
power voltage selector switch. The 3-way units have an 
attached line cord.
Please use the appropriate instructions below.

Attached line cord  

Install the 

fuse holder

 in the panel. The white washer is 

installed on the outward side. 

Gently

 tighten the nut. Too 

much force will crack the housing.
Install the

 line cord

 using the strain relief. Place the strain 

relief 9" from the end of the line cord and squeeze tightly 
with pliers. Insert the cord and strain relief into the hole in 
the rear panel until it snaps in.
The assembly of the rear panel is now complete. Put it 
aside until later.

Removable line cord  

Install the voltage selector switch using the 6/32 hardware. 
Install the power entry module using the 6/32 hardware. 
Install the fuse holder. The assembly of the rear panel is 
now complete. Put it aside until later.

Assembly of Shell

First assemble the PS10-K power supply and the XM9 or 
XM16   crossover   boards   according   to   the   instructions 
provided.  

Note:

 

(1)

  Do  NOT   install  the  board  mounted 

RCA   connectors   that   are   normally   provided   with   the 
crossover kits. They are not used in the high performance 
crossover. 

(2)

 Replace the LF353 op amps with the better 

op amps. On the XM9 boards the OPA2134 is inserted in 
positions   IC1,   IC2,   IC3   and   IC4.   On   the   XM16   the 
OPA2134 is inserted in positions IC1, IC2, IC3, IC4, IC5 
and   IC6.   Please   make   sure   that   the   IC's   are   installed 
correctly.

Place the shell on a flat surface with the bottom down. 
Notice   the   pattern   of   four   holes   near   one   side   of   the 
bottom of the shell. Place the shell so that this pattern is 
on   the   left   hand  side.   The   front   of   the   cabinet   is   now 
towards you.
Install the  

PS10 power supply

  with 4 standoffs in the 4 

holes on the left of the cabinet, as described above. The 
two position terminal block of the PS10 faces towards the 
rear of the cabinet.
The  

crossover boards

  will now be installed temporarily. 

Notice the 4 rectangular patterns of 10 holes in bottom of 
the   shell   Each   pattern   hold   a   crossover   board.   The 

© 2000 Marchand Electronics Inc. PO Box 473, Webster, NY, 14580 www.marchandelec.com (716) 872 0980 FAX: (716) 872 1960

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Summary of Contents for XM16L-3KK

Page 1: ...hed line cord Please use the appropriate instructions below Attached line cord Install the fuse holder in the panel The white washer is installed on the outward side Gently tighten the nut Too much force will crack the housing Install the line cord using the strain relief Place the strain relief 9 from the end of the line cord and squeeze tightly with pliers Insert the cord and strain relief into ...

Page 2: ... front panel will be attached to the main chassis using 5 black buttonhead screws or flathead screws Figure 3 Sum mode switch cable Putting it all together Prepare 2 4 for 3 way unit cables as shown in Figure 4 The two way unit uses one cable 8 long and another 11 long The 3 way unit has two additional cables 6 long and 15 long Insert all the orange wires from each of the power cables into the ter...

Page 3: ...of the power switch Cut an 8 piece of red high voltage thick insulation hookup wire strip 1 4 at each end and solder to the bottom terminal of the power switch Use 1 2 of heat shrink tubing over this connection as well Secure the free end of the wire in the leftmost terminal of the 4 position terminal block AC input on the PS10 power supply board Cut a 2 piece of brown high voltage hookup wire and...

Page 4: ... should all be set to the center position Connect the 2 4 power cables from the power supply to the crossover boards On the XM9 the cables are plugged into connectors marked P2 On the XM16 the power cables are plugged into the connectors marked P1 The sum mode cable is hooked to two 3 pin molex connectors according to the table 5 The level and damping controls are hooked up according to table 6 Th...

Page 5: ...ard potentiometers should be in the center position Board Location Input Out High Out Low L R L R L R Left Center P6 P7 P8 Right Center P6 P7 P8 Table 1 Connections for RCA input and output connectors XM9L KK Board Location Input Out High Out Low L R L R L R Left Center P5 P6 P7 Right Center P5 P6 P7 Table 2 Connections for RCA input and output connectors XM16L KK 2000 Marchand Electronics Inc PO ...

Page 6: ...put connectors XM16L 3KK Model First Plug Second Plug Board Loc Board Loc XM9L KK L Ctr P5 R Ctr P5 XM9L 3KK Left P5 R Ctr P5 XM16L KK L Ctr P4 R Ctr P4 XM16L 3KK Left P4 R Ctr P4 Table 5 Connections for Sum Mode Cable Model Left Low Left Damping Left High Right Low Right Damping Right High Board Loc Board Loc Board Loc Board Loc Board Loc Board Loc XM9L KK L Ctr P1 L Ctr P3 L Ctr P4 R Ctr P1 R Ct...

Page 7: ...R i g h t Input Hi Out Center Out Low Out Input Hi Out Center Out Low Out 1 2 3 2 4 2 Connections for the front panel controls 1 J 2 5 J 6 3 J 4 Board 1 Board 2 Board 3 Board 4 Installation of jumper blocks as seen from the front panel R5 on board 2 and board 4 should be in the center position ...

Page 8: ...Input Hi Out Low Out 1 Low Damping Hi Input Hi Out Low Out 1 Low Damping Hi Input Hi Out Low Out 1 C e n t e r S u m Sum Out Connections for the front panel controls 1 J 2 5 J 6 3 J 4 Board 1 Board 2 Board 3 Installation of jumper blocks as seen from the front panel ...

Page 9: ...ut Hi Out Center Out Low Out Input Hi Out Center Out Low Out 1 2 3 2 4 2 Connections for the front panel controls 1 J 2 3 J 4 Board 1 Board 2 Board 3 Board 4 Installation of jumper blocks as seen from the front panel R43 on board 2 and board 4 should be in the center position ...

Page 10: ...nk tubing 3 8 diameter 1 1 16 Hex Wrench 1 5 64 Hex Wrench Note 1 Some kits use black flathead swrews instead of buttonhead screws Parts List XM9L 3KK 1 Cabinet front panel XM9 1 Cabinet Rear Panel L 1 Cabinet Top 1 Cabinet Shell 4 Rubber bumper feet 4 6 32x1 2 Panhead Machine Screw 1 Fuse Holder 1 1A Fuse 1 Line Cord 1 Voltage Selector Switch 1 Power Entry Connector 4 RCA connector RED 4 RCA conn...

Page 11: ...ookup wire 1 Grn Yel High Voltage 22 hookup wire 1 1 16 Hex Wrench 1 5 64 Hex Wrench Note 1 Some kits use black buttonhead swrews instead of flathead screws Parts List XM16L 3KK 1 Cabinet front panel XM16 1 Cabinet Rear Panel L 1 Cabinet Shell 1 Cabinet Top 4 Rubber bumper feet 4 6 32x1 2 Panhead Machine Screw 1 Fuse Holder 1 1A Fuse 1 Line Cord 1 Strain relief 4 RCA connector RED 4 RCA connector ...

Page 12: ...4K 1W resistor 1 DPDT Toggle Switch 1 3 pin Female Molex w pins 20 1 2 Threaded Standoff 46 6 32 1 4 Black Panhead Machine Screw 5 6 32 1 2 Black Buttonhead Machine Screw 2 solder lug 2 6 32 Keps Nut 4 4 40 3 8 Machine Screw 4 4 40 Keps Nut 9 Black Aluminum Knob 12 Brown 22 hookup wire 12 Red 22 hookup wire 12 Orange 22 hookup wire 1 Brown High Voltage 22 hookup wire 1 Red High Voltage 22 hookup w...

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