Manitowoc BH/IN 2500 Installation, Operation And Maintenance Manual Download

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Installation, Operation and Maintenance Manual

Part Number 4520898 Rev 7 11/15

Induction Designer Series

RTCS® Built-In Line Single Cook Zone and Wok

models

BH/IN 2500

SH/IN 2500

SH/IN 3500

SH/IN 5000

SH/WO/IN 3500

SH/WO/IN 5000

SH/WO/IN 8000

Original Instructions

Summary of Contents for BH/IN 2500

Page 1: ...ntenance Manual Part Number 4520898 Rev 7 11 15 Induction Designer Series RTCS Built In Line Single Cook Zone and Wok models BH IN 2500 SH IN 2500 SH IN 3500 SH IN 5000 SH WO IN 3500 SH WO IN 5000 SH WO IN 8000 Original Instructions ...

Page 2: ...er available when you call Your Factory Authorized Service Agent Service Agent Telephone Number Your Local Equipment Supplier Supplier Telephone Number Model Number Serial Number Date of Installation ABOUT THIS MANUAL Throughout this manual the induction appliance model indicated on the cover page is referred to as appliance induction appliance or equipment A period is used in this manual as the d...

Page 3: ...or any damages or personal injury caused by failure to observe any safety requirements Risks involved when disregarding safety precautions include but not limiting to Death or injury caused by electric shock Burn injury caused by contacting overheated cooking surface cookware or oil and grease Damage to the equipment caused by using unsuitable cookware DANGER Do not install or operate equipment an...

Page 4: ...ic This appliance is not approved or authorized for home or residential use but is intended for commercial applications only The manufacturer and or authorized representative will not provide service warranty maintenance or support of any kind other than in commercial applications Notic Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty NOTE Prop...

Page 5: ...ntilation Methods 14 Typical Applications 16 Countertop Support Requirements 21 Specifications 23 Summary Of Dimensions And Clearances 23 Dimensions BH IN 25 Dimensions SH IN 2500 26 Dimensions SH IN 3500 SH IN 5000 27 Dimensions SH WO IN 3500 SH WO IN 5000 SH WO IN 8000 28 Dimensions Control Unit 29 Cut Out Dimensions Cooktop and Wok Assemblies BH IN SH IN SH WO IN 30 Cut Out Dimensions Control U...

Page 6: ... Indicator Lamp 46 When Appliance Is Idle 46 Section 4 Maintenance Maintenance Safety Disclaimer 47 Dangerous Electrical Voltage 47 Maintenance Safety Cleaning 47 Personal Protection 48 Daily Cleaning and Maintenance 49 Glass Cleaning 49 Stainless Steel case 49 Visual Inspection of Silicone Seal 49 Weekly Cleaning and Maintenance 49 Air Intake Filter Countertop Models 49 Air Intake Filter Built In...

Page 7: ... the appliance you must use the recommended types and sizes of pans with the appliance See section 3 Operation Compliances North American models ETL listed in compliance with UL 197 CSA C22 2 No 109 NSF 4 Complies with FCC part 18 ICES 001 CE models comply with the latest European Norms EN 60335 1 EN 60335 2 36 EN 62233 EMC EMV Components and Features 1 One 1 Induction Single Cooktop Wok Assembly ...

Page 8: ... pans used must be the correct contour to the Ceran glass wok bowl To reduce premature failures such as overheating wok pans should not touch the glass but only sit on the upper flange To guarantee the correct contour we offer a selection of induction wok pans Consult your equipment supplier for details The serial number is located on the serial plate READING THE SERIAL NUMBER Example BA01 00014 1...

Page 9: ...ricatorsanddesignersmustconsulttheir counter top suppliers when designing an appropriate support structure and clearance for the counter top and the installation Notic Induction equipment that is not installed correctly will have warranty voided INSTALLATION SAFETY CLEARANCE AND VENTILATION DANGER Risk of Fire or Shock or Equipment Failure All minimum clearances must be maintained Air intake vents...

Page 10: ...hen the data listed on the serial plate is different than that listed in this manual contact the manufacturer or the authorized representative Notic All cables must be routed protected and tension free PERSONAL PROTECTION DANGER All utilities gas electric water and steam must be OFF to all equipment and locked out of operation according to national regional as well as company approved practices du...

Page 11: ...ounter or an island suite The appliance includes a number of components that have to be installed separately Customers are responsible for providing proper installation mounting for the components Read ALL SECTIONS carefully comply with all requirements listed and ensure inspection is done by qualified personnel Exploded View of a Typical Installation Shown below two units of SH IN ...

Page 12: ... Specifications on page 23 6 An exploded view of a typical installation is provided It is very important to seal all installation gaps with silicone sealant to prevent water ingress See section Exploded View of a Typical Installation on page 11 Installation Instructions on page 34 Cabinet Requirements Read and understand all installation safety instructions at the beginning of Section 2 Installati...

Page 13: ...ng surfaces and installation gaps between the countertop and the appliance must be bonded and sealed properly with silicone Design and construct ventilation gaps in such a ways that they would prevent water ingress Examples below shown that bent flanges are created behind louvered openings Example 1 or ventilation gaps Example2 to deflect water splashes Example 1 Example 2 4 ELIMINATE FIRE HAZARDS...

Page 14: ...n together in one single cabinet for illustration purposes only 1 Fresh air intake opening is placed where it will not be blocked and the air filter is accessible for weekly cleaning In this example it is installed behind a cabinet door with louvered openings 2 Ventilation gaps are created around the cabinet doors to aid air movement 3 The fresh intake air is isolated and directed to the appliance...

Page 15: ... to create gaps around cabinet doors 1 2 3 4 4 4 4 Examples of Ventilation at Back of Cabinet Adequate exhaust openings must be provided to allow hot air to escape Typically exhaust vents are installed on the back at the top of cabinet 1 The simplest method is to install louvered openings 2 When multiple appliances are installed it is recommended to use additional ventilation fan or fans to expel ...

Page 16: ...cone not shown see Installation Instructions on page 34 10 Design and construct ventilation gaps that could prevent water ingress not shown see Cabinet Requirements on page 12 APPLICATION EXAMPLE 1 Multiple appliances of the same or different types are built into the same counter or island suite In this application it is very important that all ventilation and electrical requirements are met See I...

Page 17: ...lation 1 2 3 8 7 4 Application Example 1 Multiple Appliances and Ventilation Indicates the direction of airflow for fresh air Indicates the direction of airflow for exhaust air 5 6 7 Application Example 1 Multiple Appliances and Electrical Installation ...

Page 18: ... to install the appliance the air intake kit and to service the equipment See Important Design Features on page 16 for the descriptions of items 1 to 8 in illustration 4 1 2 3 7 5 6 8 4 1 2 3 7 5 6 8 Application Example 2 Equipment Built Into A Large Compartment Indicates the direction of airflow for fresh air Indicates the direction of airflow for exhaust air ...

Page 19: ... ensure to provide a finger guard on the fan The intake air must always be filtered Illustration item 11 and 12 Metal air intake filter holder and filter shown are provided in the air intake kit Kit part number 95000021 Illustration item 13 Plastic holder shown for the air filter is not provided part number 72261030 This holder can be mounted directly onto the bottom of the cabinet See Important D...

Page 20: ...the upper compartment Fresh air is delivered through a custom designed air plenum below item 2 not provided A custom air filtered is used below item 1 not provided See Important Design Features on page 16 for the descriptions of items 1 to 8 in illustration 4 2 3 7 5 6 8 1 8 7 4 Application Example 4 Equipment Built Into A Counter With Other Built In Functionalities Indicates the direction of airf...

Page 21: ...les of possible support structures for your consideration For cut out dimensions see Specifications on page 23 Flush Mount Installation On A Typical Countertop EXAMPLE 1 i A typical countertop of 2 to 3 mm thick ii A support bracket is stud mounted or welded onto the underside of the countertop The bracket is bended to provide the required recess height iii Silicone sealant shown i ii iii EXAMPLE ...

Page 22: ...MPLE 6 i A support bracket typical 1mm 18 gauge is mounted onto the cut out area of the countertop ii Additional reinforcement might be needed typical minimum 2mm 14 gauge bracket used iii Silicone sealant shown i ii iii Top Mount Installation On Stone Countertop EXAMPLE 7 i A support bracket minimum 2mm 14 gauge is stud mounted onto the countertop The bracket is bended at both ends to provide the...

Page 23: ... 02 128 5 04 1 5 0 06 SH IN 2500 384 15 12 331 13 03 330 12 99 181 7 13 1 5 0 06 SH IN 3500 5000 384 15 12 331 13 03 330 12 99 183 7 20 1 5 0 06 SH WO IN 384 15 12 331 13 03 332 13 05 242 9 53 1 5 0 06 Installation Clearance Dimension x body clearance height Dimension y clearance air exhaust Model Clearance Dimension MINIMUM x y mm inch mm inch BH IN 200 7 87 30 1 18 SH IN 240 9 45 40 1 57 SH WO I...

Page 24: ...ir ventilation between the appliances Notic The orientation of each appliance in a parallel configuration will affect the ventilation requirements Ensure the final installation meets all operating and ventilation requirements NOTE Consideration for Operation Consider the sizes of typical frying or wok pans and include adequate space in between the equipment for ease of operation y y Model Clearanc...

Page 25: ...x 290mm Mounting height min 7 87 200mm air supply 1 5 0 06 103 4 06 171 6 73 280 11 02 84 3 07 128 5 04 186 7 32 1 2 3 4 5 1 2 2 3 4 6 6 260 10 23 310 12 20 280 11 02 Indicates the direction of airflow 1 Cooling Fan and Fresh Air Intake 2 Hot Exhaust Vents 3 Connector for Control Unit Cable and Plug 4 Amphenol Plug of Control Unit shown 5 Power Supply Cable 6 Glass top Dimension ...

Page 26: ...ight min 9 45 240mm Air supply 98 3 86 331 13 03 181 7 13 226 8 90 143 5 63 330 12 99 183 7 20 320 12 60 320 12 60 384 15 12 384 15 12 3 4 3 4 5 5 1 1 2 2 2 6 6 1 5 0 06 Indicates the direction of airflow 1 Cooling Fan and Fresh Air Intake 2 Hot Exhaust Vents 3 Connector for Control Unit Cable and Plug 4 Amphenol Plug of Control Unit shown 5 Power Supply Cable 6 Glass top Dimension ...

Page 27: ... 7 8 2 2 1 1 2 2 A A 6 Indicates the direction of airflow 1 Cooling Fan and Fresh Air Intake 2 Hot Exhaust Vents 3 Connector for Control Unit Cable and Plug 4 Amphenol Plug of Control Unit shown 5 Power Supply Cable 6 Countertop Cut Out Dimension for Top Mount Installation 7 Installation Clearance 8 Earth Ground Bonding Point ...

Page 28: ...inch 1 2 A 6 6 A 7 1 3 4 5 8 2 Indicates the direction of airflow 1 Cooling Fan and Fresh Air Intake 2 Hot Exhaust Vents 3 Connector for Control Unit Cable and Plug 4 Amphenol Plug of Control Unit shown 5 Power Supply Cable 6 Countertop Cut Out Dimension for Top Mount Installation 7 Installation Clearance 8 Earth Ground Bonding Point ...

Page 29: ... mm 4 72 120 mm 2 5 63 5 mm 3 62 92 mm 0 08 2 mm 0 55 14 mm 1 34 34 mm 2 28 58 mm 4 17 106 mm 4 72 120 mm 0 4 09 104 mm 4 x R 0 2 5 mm 4 09 104 mm Ø0 31 x Ø0 18 Ø8 x Ø4 5 mm 0 31 8 mm 0 31 8 mm 1 5 38 mm 2 36 60 mm 1 99 50 5 mm 4 72 120 mm 4 72 120 mm 2 x Ø0 18 4 5 mm Ø0 4 10 2 mm Ø0 33 8 5 mm 1 1 28 mm 3 62 92 mm ...

Page 30: ...op Opening Dimension mm inch BH IN 290 x 290 11 42 x 11 42 SH IN 350 x 350 13 78 x 13 78 SH WO IN 365 x 365 14 37 x 14 37 Flush Mount Installation Shown below 1 Typical countertop 2 to 3mm thick 2 Stone countertop with custom made support structure More examples in Countertop Support Requirements on page 21 1 2 a b a a b b c c Dimensions a opening for flange dimension includes additional 4mm gap p...

Page 31: ... the front of a panel CUT OUT DIMENSIONS FOR HOLES STUDS Measurements in mm and inch 4x Ø5 0 20 4x Ø8 0 31 Back Mount Installation Mount the unit onto the back of a panel NOTE Thickness of panel below item 1 maximum 1 5mm 16 gauge This restriction ensures a proper grip on the knob and the indicator lamp will not be obstructed 1 CUT OUT DIMENSIONS FOR HOLES STUDS Measurements in mm and inch 4x Ø5 0...

Page 32: ...er 4520898 Rev 7 11 15 Installation Section 2 CUT OUT DIMENSIONS AIR INTAKE KIT AIR FILTER HOLDER 8 976 228 0 mm 8 189 208 mm 10 95 278 0mm 10 15 257 8mm 3 16 4 5mm Cut Out 6 496 x 9 252 165 x 235 mm 4x FRONT BACK ...

Page 33: ...oot long exception 440V appliance Control unit cable with an Amphenol plug 1 meter 3 foot long WEIGHTS Model Net Weight kg lb BH IN 2500 7 15 4 SH IN 2500 9 19 8 SH IN 3500 9 19 8 SH IN 5000 11 24 2 SH WO IN 3500 9 19 8 SH WO IN 5000 10 22 0 SH WO IN 8000 10 22 0 OPERATING CONDITIONS For the appliance to function properly the following conditions must be maintained Maximum Tolerance of Nominal Sup...

Page 34: ...thickness of about 2mm is shown in the illustrations as an example Brackets and fasteners for installation are not provided NOTE Provide enough time for the silicone to cure per manufacturer s instructions Do not start up the appliance during this time To install the cooktop or wok assembly 1 When Air Intake Kit is used fasten the air duct flange onto the cooling fan which is located on the bottom...

Page 35: ...4 At the same time level and press the frame into the silicone allowing a complete water tight seal between the appliance and the countertop Wipe up any excess silicone FLUSH MOUNT Method TOP MOUNT Method 5 FLUSH MOUNT ONLY Apply food safe silicone adhesive to fill the gap completely between the flange and the counter surface Carefully wipe up any excess silicone ...

Page 36: ...ny screws on the control unit NOTE Install the unit in an UPRIGHT position NOTE Fasteners for installation are not provided Front Mount Installation Fasten the unit onto the front of the panel Back Mount Installation Remove the plastic knob from the unit and fasten the unit onto the back of the panel 1 1 Thickness of panel maximum 1 5mm 16 gauge ...

Page 37: ...6 Flex Aluminum Air Duct part no 76000001 7 Silicone Adhesive PACTAN 7076 part no 70000015 8 Caulking Gun part no 76000003 1 2 3 4 5 5 6 3 2 1 5 6 7 8 4 5 To install the air intake kit 1 Fasten the air duct flange from the air intake kit onto the cooling fan which is located on the bottom of the appliance Fasteners 4 screws and 4 nuts are provided in the kit 2 Mount the air filter holder with fron...

Page 38: ...ass Caution Do not continue if the glass top is cracked chipped ordamagedinanyotherway Contactanauthorized service agency for assistance 3 Connect the Amphenol plug below 1 from the control unit to the cooktop wok assembly The mating connectors are keyed such that the plug can be connected in only one orientation Align the connectors and plug in the Amphenol plug Then rotate the locking nut on the...

Page 39: ...nob to a ON position The indicator lamp illuminates and the water is heated ON Position Any position other than 0 is pointing to the Indicator lamp The lamp is on OFF Position 0 is pointing to the Indicator lamp The lamp is off 4 Remove the pan away from the cook zone NOTE When power transmission to the pan bottom stops the indicator lamp blinks 5 Place the pan back on the cook zone The heating pr...

Page 40: ...eat only food products on the griddle plate or in the braising pan OPERATION SAFETY PERSONAL PROTECTION Notic Induction appliances are more powerful heat up pans quicker and cook food faster than conventional cooking equipment Your induction appliance will require different use and care than other conventional equipment Do not operate the equipment without reading this manual and understanding all...

Page 41: ...g in contact with hot surfaces or hot grease Wear personal protective equipment Cooking with Induction Glass Tops Models nWarning Never Leave An Empty Pan On Cooktop Induction appliances heat up empty pans very quickly Never operate the appliance with an empty pan Do not pre heat pan Always put food products water or oil into the pan before turning on the appliance Failure to do so will result in ...

Page 42: ... 40o C 104o F 5o C 41o F 40o C 104o F 5o C 41o F 2 Never place your induction equipment next to any grease generating or heat generating equipment 3 Clean the intake filter at least once a week or as often as required 4 Use only pans that fits the glass Do not use oversized pans 5 Never pre heat the pan Place the pan on the cook zone only when you are ready to cook 6 Do not use dented pans because...

Page 43: ... contour we offer a selection of wok induction pans Please consult your equipment supplier for details MATERIAL USE cookware made of conductive and magnetic materials If the pan bottom attracts a magnet the pan is suitable for induction cooking Look for cookware that is labeled suitable for induction or with an induction compatible symbol DO NOT USE cookware made of aluminum copper glass ceramics ...

Page 44: ...can penetrate into the appliance and damage the electronics A dual cook top is shown as an example PAN MUST FIT THE GLASS The best pan to use is the one with a bottom that fits the coil below dotted lines A dual cook top is shown as an example Placing Pan On A Cook Zone Each cook zone of our appliances is equipped with the latest RTCS or RTCSmp sensors These sensors monitor temperature and cookwar...

Page 45: ... that the difference in power output between two higher power levels is much larger than that between two lower power levels This power level and output relationship gives you a fine simmer rate control in the low power range and an instant response in the high power range POWER DIAGRAM 1 POWER LEVEL 0 TO 12 POWER OUTPUT 0 1 2 3 4 5 6 7 8 9 10 11 12 P O W E R LEVEL 100 50 10 20 30 40 60 70 80 90 T...

Page 46: ...ok zone The indicator lamp flashes As soon as a pan is put into the cook zone the pan engages the heating process and the indicator lamp stops flashing and remains bright However the indicator lamp will keep flashing if the appliance is unable to detect the pan or an unsuitable pan is used When a fault occurs the indicator lamp flashes at intervals See section 5 Troubleshooting When Appliance Is I...

Page 47: ...igh pressure water jet for cleaning or hose down or flood interior or exterior of the equipment with water Ensure that no liquid can enter into the equipment nWarning Allow heated equipment glass surface to cool down before attempting to clean service or move nWarning When cleaning the exterior care should be taken to avoid front power switch and the electrical cords Keep water and cleaning soluti...

Page 48: ... may collapse or tip if misused in this manner DANGER To avoid cardiac pacemaker malfunction consult your physician or pacemaker manufacture about effects of electromagnetic field on your pacemaker nWarning Markings and warning labels mounted directly on the equipment must be observed at all times and kept in a fully legible condition nWarning Risk of burns from high temperatures You may get burnt...

Page 49: ...less steel flange clean the stainless steel surface using a soft cloth with a mild detergent and or a food safe liquid cleaner designed to clean stainless steel 2 Wipe dry with a soft clean cloth VISUAL INSPECTION OF SILICONE SEAL Inspect the silicone seal around the glass perimeter or the joint between the appliance and the counter surface Call for service immediately if you notice Cracks on the ...

Page 50: ... holder is used slid out the filter from the holder When a metallic holder is used press down on the corners as shown to pop out the filter If the filter doesn t move try the opposite corners The filter is pressure fitted into the holder 3 The filter is dishwasher safe 4 The filter must be DRY before you put it back into the holder Yearly Maintenance Best Practice Have the induction appliance exam...

Page 51: ...e is ON Symptoms When a malfunction occurs the appliance may be in one of the following states The appliance switches off immediately The appliance continues to operate in a power reduction mode The appliance continues to operate normally Appliance equipped with an indicator lamp or a digital display see section Troubleshooting Chart Error Code Flash Code Appliance without an indicator lamp digita...

Page 52: ...ment with three phase supply only Check incoming power supply Example power cable plugged into the wall socket Check kitchen main fuse box Defective equipment Put knob in OFF position Only if possible and safe disconnect the appliance from the power supply Contact an authorized service agency Appliance does not react to control knob positions Defective control switch Put knob in OFF position Only ...

Page 53: ...ture The intake air temperature must be lower than 40 C 104 F Contact an authorized service agency 7 E29 E47 Generator component failure Problem with control wiring Warning from overheated pan cooking empty sensor or coil connection failed 1 NOTE E47 on griddles braising pans indicates that griddle plate is too hot Let equipment pan cool down Check food in the pan or empty pan Contact an authorize...

Page 54: ...54 Part Number 4520898 Rev 7 11 15 Troubleshooting Section 5 Wearable Parts List Photo Part Number Description 70000015 Silicone Seal PACTAN 7076 310ml For installation and water tight seal ...

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Page 56: ...tated otherwise All rights reserved Part Number 4520898 Rev 7 11 15 Every new piece of Manitowoc Foodservice equipment comes with KitchenCare and you choose the level of service that meets your operational needs from one restaurant to multiple locations StarCare Warranty lifetime service certified OEM parts global parts inventory performance audited ExtraCare CareCode 24 7 Support online mobile pr...

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