MAKELSAN LEVELUPS Series User Manual Download

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USER MANUAL

LEVELUPS SERIES

10 - 20 KVA

Summary of Contents for LEVELUPS Series

Page 1: ...USER MANUAL LEVELUPS SERIES 10 20 KVA...

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Page 3: ...AG SD 83 Publication Date 15 09 2014 Rev No 0 Rev Date USER MANUAL LEVELUPS SERIES 10 20 KVA AG SD 83 Rev No 0 Rev Date 15 09 2014 Publication No 1...

Page 4: ...kelsan com tr Updates Visit www makelsan com tr for updates Always use the latest manual Shipment Carrying vehicles or handling accessories must have enough features and characteristics to carry UPS s...

Page 5: ...2 2 Battery Stored Mode 13 2 2 3 Bypass Mode 14 2 2 4 Auto Restart Mode 14 2 2 5 Maintenance Mode 14 2 3 Battery Management 14 2 3 1 Normal Operation Mode 14 2 3 2 Advanced Functions Battery tests Aut...

Page 6: ...nnection 37 3 1 5 5 Control and Communication Cable Connections 39 3 2 Parallel Installation 39 3 2 1 Parallel Settings 42 4 OPERATION 43 4 1 Operation Procedure 43 4 1 1 Circuit Breakers 43 4 1 2 Fir...

Page 7: ...CAPACITORS TO DISCHARGE AFTER POWER OFF Service Maintenance All servicing and maintenance is done internally All parts in the device can be serviced and replaced only by a trained technician Preventat...

Page 8: ...ont panel on 10 20 kVA UPS Therefore enough area must be left for operator Also UPS can be intervened in the back of it for service and maintenance Because of this reason enough area for personal must...

Page 9: ...ce together with pallet is approximately 200mm The pallet measurements are given below Cabinet is equipped with four wheel In this way it can be placed by moving easily These wheels are to be used on...

Page 10: ...LEVELUPS SERIES 10 20 KVA PRODUCT DESCRIPTION AG SD 83 Publication Date 15 09 2014 Rev No 0 Rev Date 2 PRODUCT DESCRIPTION General View AG SD 76 Yay n No 1 Yay n Tarihi 18 08 2014 Rev No 0 490mm...

Page 11: ...LEVELUPS SERIES 10 20 KVA PRODUCT DESCRIPTION AG SD 83 Publication Date 15 09 2014 Rev No 0 Rev Date Front View 1 LCD Display 2 Fresh Air Grids 3 EPO button 4 Menu Keys 5 Mimic Diagram...

Page 12: ...ION AG SD 83 Publication Date 15 09 2014 Rev No 0 Rev Date Rear View 1 Hot air evacuation channel 2 DC Bus Ramping up Button 3 External Bypass Switch 4 Maintenance Bypass Switch 5 Mains Switch 6 Mains...

Page 13: ...Output Connectors Terminals 10 Battery Fast Fuses and Connection Terminals 11 Output Breaker 12 Battery Start up Fuses 13 Thyristor Hot Air Discharge Channel 14 Cold Start Switch 15 RS232 Terminal fo...

Page 14: ...LEVELUPS SERIES 10 20 KVA PRODUCT DESCRIPTION AG SD 83 Publication Date 15 09 2014 Rev No 0 Rev Date Electrical Connection...

Page 15: ...is a high quality voltage Generated AC power is applied to loads through the static semi conductor switches and output load breakers When maintenance or repair is needed before the Input CB1 and Outpu...

Page 16: ...fuses can be turned to the OFF position NOT When the inverter is not ready the loads are fed through the bypass line Loads are not protected against the mains failure power spikes and other mains prob...

Page 17: ...within desired limits For LevelUps Series this feature is not activated in the initial factory set up 2 2 5 Maintenance Mode On the maintenance mode loads are switched to the maintenance bypass line w...

Page 18: ...iod Default is 90 days Test reports the battery condition as good weak or replace Results of the latest test can be seen on the battery screen from the status menu WARNING If the test result is replac...

Page 19: ...Rectifier works 2 AC DC module Rectifier 3 Battery discharge LED Illuminates on battery mode Flashes when UPS is started up through batteries 4 Battery charge indicator LED Illuminates while the batt...

Page 20: ...start Auto Battery Test Screen Warning Beep Language Communication LOGGING Log Code Date Time Log Records Information MAINS Frequency Current Voltage Apparent Power Active Power Power Factor WARNINGS...

Page 21: ...button is pressed for 5 minutes system returns to the opening screen 2 4 2 Main Menu Screen To switch from opening screen to the Main menu press Enter 2 4 3Navigation through the menu Use up and down...

Page 22: ...at Quick Test Start the quick battery test Bat Capacity Test Start the deep battery test Stop Battery Test Stop the battery test Battery status test drains the 10 of battery energy and reports batteri...

Page 23: ...nd alarms Mains UP I F Voltage current and frequency of each phase phase neutral S P PF Active power apparent power and power factor of each phase Output UP I F Voltage current and frequency of each p...

Page 24: ...er CPLD front panel software version UPS serial no KVA V Hz Apparent power instantaneous output voltage phase neutral instantaneous output frequency _x__ Ah Parallel battery arm number x Serial batter...

Page 25: ...rt can be used to restart the UPS automatically when the mains are restored Turn on auto restart and set the time to define when the device will be started after the normal values of the mains are res...

Page 26: ...RODUCT DESCRIPTION AG SD 83 Publication Date 15 09 2014 Rev No 0 Rev Date Beeper Turn the beeper sound on off Language Set the menu language Communication Set the protocol for the RS232 connection The...

Page 27: ...device can be seen in the logging menu When viewing a log press enter to see detailed info about the UPS All recorded data for that particular event status setup etc can be seen on the menu Use up an...

Page 28: ...s Check the batteries for leakage before using them ESD protected rubber gloves should be used Batteries with leakage must never be used and must be replaced Defected batteries must be uninstalled and...

Page 29: ...th the air flow humidity and temperature values must be within the specified range 3 1 3 1 Positioning The UPS In the LevelUps 10 20 KVA Series fresh air enters the device from the front and goes out...

Page 30: ...ERY USAGE TABLE UPS Power KVA 10 15 20 Batteries in series 31 31 31 Number of Paral arms 2 2 2 Total Number of Batteries 62 62 62 I_bat_max V_bat_cut off A 16 3 24 6 32 7 Recommended Internal Fuse A 2...

Page 31: ...nductor type fuse at the battery rooms and cabinets If it is possible please use breaker switch without fuse for the battery cabinet Keep battery cabinets and shelves high above the ground UPS should...

Page 32: ...LEVELUPS SER S 10 20 KVA OPERATION AG SD 83 Publication Date 15 09 2014 Rev No 0 Rev Date External Battery Cabinet Application...

Page 33: ...a distribution board for the UPS outputs Proper fuses and breakers must be used in such distribution board A B type fuses or magnetic breakers are recommended if the load is suitable 3 1 5 1 External...

Page 34: ...t Currents 100 Load 3P N 380V 400V 415V 380V 400V 415V 10 22 20 9 20 2 19 7 18 8 18 15 33 31 4 30 2 29 6 28 2 27 1 20 44 41 8 40 2 30 3 28 8 27 8 It should be noted that with non linear loads neutral...

Page 35: ...e front side of the device ATTENTION 3 pole circuit breakers switch are used for the input and output of UPS Neutral line must not be interrupted Read the following steps to connect the cables properl...

Page 36: ...LEVELUPS SER S 10 20 KVA OPERATION AG SD 83 Publication Date 15 09 2014 Rev No 0 Rev Date 2 Unscrew and remove the metal board on the rear side of the device 3 Connect the ground cable...

Page 37: ...cation Date 15 09 2014 Rev No 0 Rev Date 4 Make sure that the circuit breakers are off The use of these circuit breakers are explained on the operation section 5 Connect the input cables R to INPUT L1...

Page 38: ...rting the UPS Wrong works or grounding on UPS or other devices of installaton may be hazardous Wrong works and grounding may damage UPS and another system on the installation 3 1 5 4 Battery connectio...

Page 39: ...rt circuited batteries are hazardous to human health and environment Battery terminal may rise up to 450 Vdc 6 Replace the metal rear cover Battery temperature monitoring Internal battery temperature...

Page 40: ...able to terminals of two neutral N battery neutral one Battery and one Battery respectively 7 Connect four cables that come from UPS to terminals on battery cabinet or in battery room according to ext...

Page 41: ...5 2 31 VDE 0100 430 in this subject The selection should be such that the cable will allow at most 0 5 Vdc decreasing External Battery Temperature Measurement Kit is used for optimization according to...

Page 42: ...232 serial communication connection Standard Two expansion slots Optional One parallel port Standard 3 2 Parallel Installation The product which you have bought can be operated in parallel however thi...

Page 43: ...LEVELUPS SER S 10 20 KVA OPERATION AG SD 83 Publication Date 15 09 2014 Rev No 0 Rev Date...

Page 44: ...es and must have the same rated power Devices must be running on the same firmware if not old firmware must be updated Devices must be located as close possible as to each other max 6 x 110 cm paralle...

Page 45: ...83 Publication Date 15 09 2014 Rev No 0 Rev Date 3 2 1 Parallel Settings Connect the parallel cable as shown in figure below Only use the cables provided by Makelsan Software settings on the user pane...

Page 46: ...to loads through CB2 In this way maintenance purposed switching is done properly If UPS is actived while it is working thanks to auxilary short circuit info located in CB3 mains makes the bypass stat...

Page 47: ...2 First start up WARNING Wait for at least 5 seconds between each step 1 Turn all circuit breakers OFF 2 Push the soft start button SW1 at least for 10 sec 3 Turn input circuit breaker CB1 ON If there...

Page 48: ...5 09 2014 Rev No 0 Rev Date 4 Start the UPS using the front panel Main menu Control Password Start 5 Check the UPS has switched to normal operation mode via mimic diagram LEDs and LCD panel 6 Turn bat...

Page 49: ...heck device operation by switching between the foperation asdfasd modes manually 4 1 3 1 Switching from Online Mode to Battery Mode Turn CB1 OFF This action cuts off the mains voltage and the UPS star...

Page 50: ...if the inverter voltage is out of limits or there is an over load or over temperature situation 4 1 3 4 Switching from Online Mode to Maintenance Bypass Mode WARNING Make sure that the inverter outpu...

Page 51: ...LEVELUPS SER S 10 20 KVA OPERATION AG SD 83 Publication Date 15 09 2014 Rev No 0 Rev Date 1 Turn CB2 ON 2 Stop the UPS using the user front panel Main menu Control Stop...

Page 52: ...R S 10 20 KVA OPERATION AG SD 83 Publication Date 15 09 2014 Rev No 0 Rev Date 3 Turn CB1 CB3 and CB4 OFF WARNING Wait at least 5 minutes before opening up the device after it is completely turned off...

Page 53: ...e device 2 Use the front panel to turn the device OFF Main Menu Control Password Stop 3 Check if the the UPS has switched to bypass mode via mimic diagram LEDs and LCD panel 4 Turn OFF respectively th...

Page 54: ...OFF If the output breaker turn off option is set the UPS completely disconnects from the system 4 1 6 RS232 Serial Communication Installation and Investigation LevelUps series has an RS 232 interface...

Page 55: ...battery mode 10 Overload Timeout UPS has operated at overload more than time limit adjusted The Loads will be transferred to bypass line 11 End of Battery Test Battery test has completed You can see t...

Page 56: ...fier temperature is in the limited values If load and temperature values are normal UPS will switch to normal mode 33 Charger Nor Temp Charger booster module temperature is in the allowed limits charg...

Page 57: ...e UPS is operating in the bypass mode load are energized through bypass line 60 Maint Bypass Mode UPS is operating in the maintenance bypass mode load are energized through maintenance bypass line 61...

Page 58: ...mode 84 No P 485 Bus Comm Parallel RS485 communication between the systems is not available 85 STS OverCurrent OverCurrent in Bypass line 86 BYP Phase Rot Err Reverse phase sequence was detected in m...

Page 59: ...z 0 5 synchronous with the network 50Hz 0 2 Battery Mode Output THD THDv Lineer Load 2 Non Lineer Load 6 Crest Factor CF 3 1 Overload Capacity At 125 load 10 min at 150 load 1 min Protections The inpu...

Page 60: ...EN 62040 2 General Running Temperature For UPS 0 C 40 C For Battery 0 25 C Storage Temperature For UPS 15 C 45 C For Batteries 10 60 C Protection Class IP20 Chassis Anti Static Paint Protection Humid...

Page 61: ...anize Sanayi B lgesi 2 Yol I 5 Parsel 34956 Tuzla stanbul Tel 0216 428 65 80 Faks 0216 327 51 64 e mail makelsan makelsan com tr Izmir Branch Halkap nar Mah 1348 Sok 2AE Keremo lu Merkezi Yeni ehir zm...

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Page 63: ...Fax 0216 327 51 64 E mail makelsan makelsan com tr zmir Office Halkap nar Mah 1348 Sok 2AE Keremo lu Merkezi Yeni ehir zmir Tel 0232 469 47 00 Fax 0232 449 47 00 E mail izmir makelsan com tr Ankara O...

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