Magnum V-BOX PV Series Installation And Operating Instruction Manual Download | Manualshive

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INSTALLATION and OPERATING

INSTRUCTION MANUAL

V-BOX MATERIAL SPREADERS

PV SERIES

INDEX

SAFETY ALERT ............................................................................................................... 2
INSTALLATION & ASSEMBLY INSTRUCTIONS ............................................................. 3 -

4

ELECTRIC THROTTLE CONTROLS ................................................................................ 5 -

6

CENTER HIGH MOUNT STOP LAMP ...............................................................................

7 -

8

CLUTCH BURNISHING ....................................................................................................

9

SPREADER OPERATION ................................................................................................. 10 - 14
SPREADER MAINTENANCE ............................................................................................ 15
SPREADER PARTS LISTS & EXPLODED VIEW
• HONDA ENGINE SPREADERS .................................................................................... 16 - 21
• BRIGGS & STRATTON ENGINE SPREADERS ............................................................ 22 - 27
• SUPERIOR GEARBOX ASSEMBLY .............................................................................. 28 - 29
• SPINNER ASSEMBLY

•• SHORT ............................................................................................ 30 - 31
•• INTERMEDIATE “STANDARD” ...................................................... 32 - 33
•• EXTENDED ..................................................................................... 34 - 35

• ELECTRIC CONTROLS

•• HONDA ENGINE ............................................................................. 36
•• BRIGGS & STRATTON ENGINE .................................................... 37

• CONTROL BOX ............................................................................................................. 38 - 39
• OPTIONAL COMPONENTS ..........................................................................................  40 - 41
• PARTS LIST SHIPPING CARTON ................................................................................ 41
• PARTS LIST REAR FORKLIFT ASSY ........................................................................... 42
WIRELESS CONTROLLER INSTRUCTIONS ..................................................................  43 - 45
NAME PLATE INFORMATION .......................................................................................... 46
WARRANTY INFORMATION.............................................................................................  47

Part No. 00122-152-01 Rev. B
September 25, 2008

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Summary of Contents for V-BOX PV Series

Page 1: ...LISTS EXPLODED VIEW HONDA ENGINE SPREADERS 16 21 BRIGGS STRATTON ENGINE SPREADERS 22 27 SUPERIOR GEARBOX ASSEMBLY 28 29 SPINNER ASSEMBLY SHORT 30 31 INTERMEDIATE STANDARD 32 33 EXTENDED 34 35 ELECTRIC CONTROLS HONDA ENGINE 36 BRIGGS STRATTON ENGINE 37 CONTROL BOX 38 39 OPTIONAL COMPONENTS 40 41 PARTS LIST SHIPPING CARTON 41 PARTS LIST REAR FORKLIFT ASSY 42 WIRELESS CONTROLLER INSTRUCTIONS 43 45 NA...

Page 2: ...ID HAZARDS WHILE OPERATING SERVICING AND MAINTAINING EQUIPMENT IF DEFACED ORDER PART NO 04049 045 00 2 MAKE CERTAIN EVERYONE IS CLEAR BEFORE STARTING MACHINE OR MOVING VEHICLE ALL POWER DRIVEN PARTS 4 DISENGAGE PTO SHUT OFF HYDRAULIC VALVE 3 KEEP HANDS FEET AND CLOTHING AWAY FROM 1 KEEP ALL SHIELDS IN PLACE OR CLEANING MACHINE OPERATORS POSITION MAKE SURE ALL MOVEMENT 6 MAKE SURE MACHINE IS SOLIDL...

Page 3: ...lt the spinner to the longitudinals using the four 4 3 8 x 1 bolts 3 8 flange nuts and flatwashers from hardware bag located on the spinner Using two 2 3 8 x 1 bolts flatwashers and flange nuts from hardware bag bolt the top portion of the spinner back plate to the engine plate d Install roller chain between the gear box sprocket and the spinner sprocket Make sure sprockets are in line with each o...

Page 4: ...ng is acceptable to the vehicle manufacturer Attach the hold down at each corner of hopper as shown Locate and drill four 531 17 32 diameter holes for eye bolts in the truck bed position may vary from that shown Straps must be positioned at opposing angles so that spreader cannot slide forward or rearward Mount eye bolts as shown with locknuts and flatwashers on the bottom side Assemble ratchet st...

Page 5: ...r acceptable mounting locations Improperly mounting the control box could interfere with air bag s and the other functions of the occupant protection systems such as knee bolsters 5 After the location of the control panel is determined the cable must be routed to the front of the spreader Route cable under the cab and up to the front of the spreader securing as needed Allow enough cable for the co...

Page 6: ...emaining battery cable to the negative terminal of the battery 11 When finished make sure all wires are away from moving parts and lower engine shroud 12 Plug cable from spreader into socket mounted on truck Never operate machine with engine shroud in the upright position Never climb into hopper while the engine is operating or capable of being operated SERIOUS INJURY or DEATH MIGHT OCCUR NOTE Rea...

Page 7: ...lling holes any bare metal should be coated with a rust preventative use appropriate size grommets and seal hole with appropriate sealant 3 Allow for normal movement twisting between cab and chassis pickup box when routing wires 4 When spreader is removed from the truck the OEM CHMSL must be reconnected Consult the truck manufacturer for an approved method of connecting an auxiliary CHMSL to the p...

Page 8: ...IPTION 62097 1 Kit Center High Mount Stop Light 1 62714 1 Lamp Stop 2 62715 1 Grommet 3 62364 1 Cable Light Power 4 62738 1 Cable Stop Lamp 5 62283 1 Weld Stop Lamp Bracket Hydraulic Units ONLY 6 62739 1 Hardware Bag Not Shown GAS ENGINE HYDRAULIC 3 4 2 1 2 1 5 ...

Page 9: ...oad 1 Rotate the clutch and check for rubbing or interference 2 Reinstall the belt chain do not over tighten 3 Run the engine at 50 throttle 4 Engage and disengage the clutch 25 times 10 seconds ON and 10 seconds OFF 5 Run the engine at 75 throttle 6 Engage and disengage the clutch 25 times 10 seconds ON and 10 seconds OFF Magnum recommends 15 20 ft lbs of torque on pulley assembly screws 5 16 18U...

Page 10: ...ng parts and flying material from the spinner A ON Off System power activated ready to start Spreader engine not running Spreader conveyor is not engaged B START Engine Only 1 Open fuel shut off valve on engine CHOKE Cold engine Hold down for 5 seconds to move the throttle actuator to the choke position NOTE Choking a warm engine may not be necessary 4 START Hold down button until engine starts 5 ...

Page 11: ...s under minus 20o F minus 29o C it may be necessary to start the engine manually 5 Turtle Deceases throttle speed adjust as engine warms up Will stop the choke function Rabbit Increases throttle speed C TO ENGAGE Spreader Conveyor 1 Push CONVEYOR switch only after you are sure no one is in the hopper or near the spinner This lights up the red indicator light if light does not light take care to ve...

Page 12: ...RT switch only half way is needed Only the conveyor stops the engine continues to run F TO TURN ENGINE OFF with or without conveyor running 1 Depress LO on throttle control to reduce setting to idle this prevents engine flooding and hard starting 2 Push OFF position on the ON OFF switch NOTE OFF can be pushed at anytime during spreader operation to cut power to the unit However you should normally...

Page 13: ...the spreader the first time start and stop the conveyor several times to break in the clutch ALWAYS STAND AT A SAFE DISTANCE AWAY FROM THE SPINNER WHILE OPERATING ALWAYS WEAR EYE PROTECTION WHEN OUTSIDE OF THE TRUCK CAB WHILE SPREADER IS RUNNING B Spread pattern depends on baffle settings and spinner RPM Maximum spreader width is 30 ft 1 Speeding up or slowing down the engine will increase or decr...

Page 14: ...their manuals DO NOT TRANSPORT ENGINE WITH FUEL IN TANK OR WITH FUEL SHUT OFF VALVE OPEN Failure in doing this may cause the engine crankcase to fill with fuel If this occurs the engine warranty will be void by the engine manufacturer It is the responsibility of the end user to ensure that the fuel shut off is closed when the engine is not in operation ...

Page 15: ...required CAUTION Over tightening of v belt may damage gearbox 6 Roller chain tension must be maintained It is adjusted by loosening the spinner mounting bearings and sliding the bearings Make sure the spinner shaft is straight up and down before retightening Oil chain often and at end of season 7 When the box is not in use it should be washed out If the box is put in storage all surfaces should be...

Page 16: ...11 7 22 22 7 23 20c 20 20 20b 54 58 76 72 61 20a 12f 12d 13 14 12b 12c 57 69 70 73 56 30 94 93 12e 25 37 36 34 32 31 29 97 12h 28a 35 40 7 95 5 39 41 66 51 52 7 60 63 64 91 7 92 99c 99a 9 8 99b 17 89 24 58 16 ENGINE DRIVEN HOPPER SPREADER HONDA ...

Page 17: ...ng Guard Conveyor 16 62638 3 Locknut 3 8 16 Nylon Insert SS 17 62771 4 Screw 3 8 16 X 1 1 4 Slotted FH SS 18 62695 6 Bolt 3 8 16 X 1 1 4 HH SS 19 62743 5 Nut 3 8 16 Serrated Flange SS 20 62129 1 Weldment Drag Chain 8 Ft 20a 62342 1 Weldment Single Links w Bar 20b 62002 2 Link Connecting Only 20c 61204 2 Pin Master for Chain without Cotter 62755 2 Pin Cotter Only 22 62640 14 Bolt 5 16 18 X 3 4 Carr...

Page 18: ...11 7 22 22 7 23 20c 20 20 20b 54 58 76 72 61 20a 12f 12d 13 14 12b 12c 57 69 70 73 56 30 94 93 12e 25 37 36 34 32 31 29 97 12h 28a 35 40 7 95 5 39 41 66 51 52 7 60 63 64 91 7 92 99c 99a 9 8 99b 17 89 24 58 16 ENGINE DRIVEN HOPPER SPREADER HONDA ...

Page 19: ...Vinyl 69 62364 1 Cable Light Power 70 62715 1 Grommet Mounting N S 63880 25 Pint Oil 5W30 Motor 72 63828 1 Forming Handle Feedgate 73 62714 1 Lamp Stop Center High Mount N S 62808 1 Flatwasher 7 16 SS 76 62746 1 Bolt 3 8 16 X 1 Carriage SS 79 63817 1 Bar Pivot SS N S 62706 1 Hose 5 16 X 13 1 Drain Hose N S 62705 1 Plug 37 Deg Jic N S 62707 1 Bolt Banjo 14mm N S 62704 1 Washer Sealer 14mm 82 62813 ...

Page 20: ...11 7 22 22 7 23 20c 20 20 20b 54 58 76 72 61 20a 12f 12d 13 14 12b 12c 57 69 70 73 56 30 94 93 12e 25 37 36 34 32 31 29 97 12h 28a 35 40 7 95 5 39 41 66 51 52 7 60 63 64 91 7 92 99c 99a 9 8 99b 17 89 24 58 16 ENGINE DRIVEN HOPPER SPREADER HONDA ...

Page 21: ...A N S 62649 5 Screw 8 32 X 3 4 Phillips Round SS N S 63121 2 Screw 2 56 X 3 8 SR SS N S 62799 4 Bolt M5 X 25 HH SS N S 62650 5 Locknut 8 32 Nylon Insert SS N S 63122 2 Nut 2 56 Nylon Locknut N S 20326 3 Lockwasher 5 16 Med Split SS N S 62800 2 Lockwasher 10 Med Split SS N S 62801 2 Flatwasher 10 SS N S 62651 3 Flatwasher 8 SS N S 62339 2 Bushing Spacer SS N S 62644 1 Decal Engine Warranty N S 6264...

Page 22: ...22 22 7 23 20c 20 20 20b 54 58 76 72 61 20a 12f 12d 13 14 12b 12c 57 69 70 73 56 30 94 93 12e 25 37 36 34 32 31 29 97 12h 28a 35 40 7 95 5 39 41 66 51 52 7 60 63 64 91 7 92 99c 99a 9 8 99b 17 89 24 58 16 ENGINE DRIVEN HOPPER SPREADER BRIGGS STRATTON ...

Page 23: ... Lockwasher 1 2 Medium Split SS 15 63264 1 Forming Guard Conveyor 16 62638 3 Locknut 3 8 16 Nylon Insert SS 17 62771 4 Screw 3 8 16 X 1 1 4 Slotted FH SS 18 62695 6 Bolt 3 8 16 X 1 1 4 HH SS 19 62743 5 Nut 3 8 16 Serrated Flange SS 20 62129 1 Weldment Drag Chain 8 Ft 20a 62342 1 Weldment Single Links w Bar 20b 62002 2 Link Connecting Only 20c 61204 2 Pin Master for Chain without Cotter 62755 2 Pin...

Page 24: ...22 22 7 23 20c 20 20 20b 54 58 76 72 61 20a 12f 12d 13 14 12b 12c 57 69 70 73 56 30 94 93 12e 25 37 36 34 32 31 29 97 12h 28a 35 40 7 95 5 39 41 66 51 52 7 60 63 64 91 7 92 99c 99a 9 8 99b 17 89 24 58 16 ENGINE DRIVEN HOPPER SPREADER BRIGGS STRATTON ...

Page 25: ...Tag 64 62007 1 Decal Caution N S 00122 152 01 1 Instructional Manual Magnum PV 66 63128 2 Ft Trim Vinyl 69 62364 1 Cable Light Power 70 62715 1 Grommet Mounting N S 63880 25 Pint Oil 5W30 Motor 72 63828 1 Forming Handle Feedgate 73 62714 1 Lamp Stop Center High Mount N S 62808 1 Flatwasher 7 16 SS 76 62746 1 Bolt 3 8 16 X 1 Carriage SS 79 63817 1 Bar Pivot SS N S 62633 1 Hose 3 8 X 13 1 Wire N S 6...

Page 26: ...22 22 7 23 20c 20 20 20b 54 58 76 72 61 20a 12f 12d 13 14 12b 12c 57 69 70 73 56 30 94 93 12e 25 37 36 34 32 31 29 97 12h 28a 35 40 7 95 5 39 41 66 51 52 7 60 63 64 91 7 92 99c 99a 9 8 99b 17 89 24 58 16 ENGINE DRIVEN HOPPER SPREADER BRIGGS STRATTON ...

Page 27: ...5 1 Motor Actuator N S 62648 1 Linkage Throttle N S 62645 1 Bracket Actuator Briggs Stratton N S 62649 5 Screw 8 32 X 3 4 Phillips Round SS N S 62651 3 Flatwasher 8 SS N S 62650 5 Locknut 8 32 Nylon Insert SS N S 62803 1 Instruction Package Assembly B S N S 62183 6 Tie Nylon 5 1 2 N S 63131 1 Assembly Ground Wire N S 63688 1 Remote Control N S 63881 1 Skid 8 N S 63882 1 Cover PV Storage N S 62657 ...

Page 28: ...28 SUPERIOR GEARBOX ASSEMBLY ...

Page 29: ...2 Bearing Output Cone 13 63861 2 Seal Input 14 63862 1 Seal Output 15 63863 1 Retaining Ring Input 16 63864 1 Gasket Cover 17 63865 2 Gasket Input 18 63866 AR Shim Input 19 63867 AR Shim Output 20 63868 1 Retaining Ring Output 21 63869 1 Key Input 1 4 X 1 4 X 2 0 22 63870 14 Hex Capscrew 5 16 18 X 62 RG 8 23 63871 4 Plug 3 8 18 NPT 24 63872 1 Plug 1 8 27 NPT 25 63873 1 Key Output 1 4 X 1 4 X 1 08 ...

Page 30: ...30 DANGER CAUTION 1 12 13 4 2 9 14 3 9 9 8 8 7 17 9 5 18 16 17 8 6 14 9 SHORT SPINNER ASSEMBLY 11 10 17 18 5 3 6 17 16 17 REF 18 REF CAUTION DANGER DETAIL A 1 11 10 ...

Page 31: ...teel 7 63820 1 Weld Rear Baffle Stainless Steel 8 62313 3 Link Bar S3 9 61232 11 Hairpin Keeper 10 62007 1 Decal Caution 11 62006 1 Decal Danger 12 61196 1 Key 1 4 Sq x 1 13 63685 1 Sprocket Drive 40 B 13 x 1 14 62358 2 Spring Compression 15 62780 1 Hardware Bag 16 63825 1 Weld R H Handle Stainless Steel 17 63349 2 Plate Baffle Stainless Steel 18 63826 1 Weld L H Handle Stainless Steel PARTS LIST ...

Page 32: ...32 ...

Page 33: ...3819 1 Weld L H Baffle Stainless Steel 6 63818 1 Weld R H Baffle Stainless Steel 7 63820 1 Weld Rear Baffle Stainless Steel 8 62313 3 Link Bar S3 9 61232 11 Hairpin Keeper 10 62007 1 Decal Caution 11 62006 1 Decal Danger 12 61196 1 Key 1 4 Sq x 1 13 63685 1 Sprocket Drive 40 B 13 x 1 14 62358 2 Spring Compression 15 62780 1 Hardware Bag 16 63825 1 Weld R H Handle Stainless Steel 17 63349 2 Plate B...

Page 34: ...34 EXTENDED SPINNER ASSEMBLY DANGER CAUTION 1 12 13 4 2 9 14 3 9 9 8 8 7 17 9 5 18 16 17 8 6 14 9 11 10 17 DANGER CAUTION 11 10 1 18 17 DETAILS A 16 5 3 6 DETAIL A 16 REF 17 REF ...

Page 35: ...9 1 Weld L H Baffle Stainless Steel 6 63818 1 Weld R H Baffle Stainless Steel 7 63820 1 Weld Rear Baffle Stainless Steel 8 62313 3 Link Bar S3 9 61232 12 Hairpin Keeper 10 62007 1 Decal Caution 11 62006 1 Decal Danger 12 61196 1 Key 1 4 Sq x 1 13 63685 1 Sprocket Drive 40 B 13 x 1 14 62358 2 Spring Compression 15 62780 1 Hardware Bag 16 63825 1 Weld R H Handle Stainless Steel 17 63349 2 Plate Baff...

Page 36: ...HH SS 26 63166 1 Cable Control Spreader N S 63167 1 Cable Control Truck 47 62040 1 Cable Battery Black 63130 1 Cable Battery Red 85 63125 1 Boot Battery Cable Straight 86 62106 1 Boot Alternator Cable 94 63168 1 Clutch Electric 149 62339 2 Bushing Spacer SS 155 62703 1 Throttle Plate HONDA ACTUATOR ELECTRIC CONTROLS PARTS SCHEMATIC ...

Page 37: ... 42 61179 1 Solenoid Grounded 47 61213 1 Cable Starter 94 63168 1 Clutch Electric 115 63164 1 Motor Actuator 116 62648 1 Linkage Throttle 117 62645 1 Bracket Actuator Briggs Stratton 118 62649 3 Screw 8 32 X 3 4 Phillips Round SS 119 62651 3 Flatwasher 8 SS 120 62650 3 Locknut 8 32 Nylon Insert SS 147 62183 2 Tie Nylon 159 62040 1 Cable Battery Black 63130 1 Cable Battery Red ...

Page 38: ...38 CONTROL BOX OPTIONAL ...

Page 39: ...2164 1 Jump Wire 14 GA BROWN 3 18 62165 1 Jump Wire 14 Ga RED 3 21 62671 1 Receptical Sq Flange 22 62672 7 Connector Socket 14 Ga Tin 23 62673 333 Wire 14 Ga White Insulated 24 62674 333 Wire 14 Ga Black Insulated 25 62675 333 Wire 14 Ga Red Insulated 26 62676 333 Wire 14 Ga Brown Insulated 27 62677 333 Wire 14 Ga Green Insulated 28 62678 333 Wire 14 Ga Blue Insulated 29 62679 333 Wire 14 Ga Yello...

Page 40: ...40 2 3 1 22 ...

Page 41: ...eldment Screen 8 Ft One Piece Screen 3 62145 1 6 Extension Stainless Steel 8 Ft Unit Kit AUXILARY COMPONENTS PARTS LIST FOR SHIPPING CARTON 63302 ITEM PART NUMBER QTY DESCRIPTION 1 63844 1 Chain Roller 2 63835 1 Bag Hardware with Wireless Remote 3 62738 1 Cable Stop Lamp 4 62313 1 Bar Link ...

Page 42: ...n 1 63839 2 Bracket Fork Front LH CS 2 63841 2 Bracket Fork Front RH CS 3 62697 12 Bolt 3 8 16 X 1 HH 4 62743 12 Nut 3 8 16 Hex Flange 5 63847 2 Decal Caution Unloaded 6 63848 2 Decal Caution 4 Min PARTS LIST FOR REAR FORKLIFT ASSEMBLY ...

Page 43: ...43 ...

Page 44: ...44 ...

Page 45: ...45 ...

Page 46: ...46 NAME PLATE INFORMATION ...

Page 47: ...47 ...

Page 48: ...48 IMPORTANT INFORMATION ENCLOSED MAGNUM SPREADERS 18513 EUCLID AVE CLEVELAND OH 44112 1084 PHONE 216 486 1313 Website www magnumspreaders com ...

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