Magnetic Autocontrol MHTM Operating Instructions Manual Download

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Operating Instructions

Barrier
MHTM

MicroDrive

Doc-ID: 5815,5001EN

Version: 05

Summary of Contents for MHTM

Page 1: ...Operating Instructions Barrier MHTMTM MicroDrive Doc ID 5815 5001EN Version 05 ...

Page 2: ...ion 05 Translation of the Original Operating Instructions MAGNETIC Autocontrol GmbH Grienmatt 20 79650 Schopfheim Germany Tel 49 0 7622 695 5 Fax 49 0 7622 695 602 E Mail info ac magnetic com Internet www ac magnetic com ...

Page 3: ...mpossible 12 2 1 3 Barrier pedestrian traffic not impossible 13 2 1 4 Non intended use 13 2 2 Operator s responsibility 14 2 3 Changes and modifications 14 2 4 Specialists and operating personnel 15 2 4 1 Requirements 15 2 5 Personal protective equipment 16 2 6 Occupational safety and special dangers 16 2 6 1 Danger symbols on the MHTMTM MicroDrive barrier 16 2 6 2 Hazard notes and occupational sa...

Page 4: ...37 4 6 Plug in module Radio 37 5 Design and function 38 5 1 Design 38 5 1 1 Access and Parking 38 5 1 2 Access Pro H 39 5 2 Function 40 6 Transport and storage 41 6 1 Safety notes for transport 41 6 2 Transport inspection 42 6 3 Transport 43 6 4 Storage 43 7 Design notes for induction loops 44 8 Assembly and installation 48 8 1 Safety 48 8 2 Required steps 49 8 3 Foundation and empty conduits 50 8...

Page 5: ...ting balancing springs 77 8 14 2 Overview table balancing springs 79 8 14 3 Equipment plan balancing springs 81 8 15 Align barrier housing and post 82 8 16 Set nesting post height 83 8 17 Stick on prohibition signs 84 8 18 Check assembly and installation 84 9 Electrical connection 85 9 1 Safety 85 9 2 Installing electrical protective devices 86 9 3 Connecting the power cable 87 9 4 Connect custome...

Page 6: ...nt warning and error messages on the display 110 12 3 1 Event warning and error messages Logic control control unit 111 12 3 2 Event warning and error messages Motor GW 113 12 3 3 Event warning and error messages Detector 116 12 3 4 Event warning and error messages All modules 116 12 4 Reset the barrier 117 12 5 Closing or opening the barrier boom in case of power failure 118 13 Repair 119 13 1 Sa...

Page 7: ...ave to be complied with Carefully read the operating instructions before starting any work They are a product component and must be kept in direct proximity of the barrier well accessible to the personnel at all times When passing the barrier on to third parties the operating instructions must also be handed over Components from other suppliers may have their own safety regulations and instruction...

Page 8: ...rd DANGER points to an immediately dangerous situation which leads to death or severe injuries if it is not avoided WARNING The signal word WARNING points to a potentially dangerous situation which can lead to death or severe injuries if it is not avoided CAUTION The signal word CAUTION points to a potentially dangerous situation which can lead to minor injuries if it is not avoided NOTICE The sig...

Page 9: ... parts The actual scope of supply may differ from the explanations and illustrations described in this manual in case of special designs if additional order options are made use of or due to latest technical changes 1 4 Copyright protection Surrendering the operating instructions to third parties without written permission of the manufacturer is not permitted NOTE Content details texts drawings pi...

Page 10: ...mechanical and electrical components of the extent as stated in its standard terms of sales and delivery or as contractually agreed in writing 1 7 Disclaimer MAGNETIC expressly disclaims all implied and statutory warranties including but not limited to the implied warranties of merchantability and fitness for a particular purpose with respect to the product and the statutory warranty of non infrin...

Page 11: ... performance declaration according to construction product regulation no 305 2011 see enclosed data carriers 1 11 Environmental protection NOTICE Danger for the environment by improper disposal of components or the barrier In case of improper disposal of components or the barrier damage to the environment may result Observe the local and national laws and directives Disassemble barrier according t...

Page 12: ...ontrol as well as the barrier boom 2 1 1 Intended use for certain road vehicles Certain road vehicles according to chapter 2 1 paragraph 1 need to have sufficiently large metal areas in the vehicle floor area to enable detection by induction loops Other or complementary safety facilities must be provided for road vehicles that cannot be detected by induction looks due to the metal area in the vehi...

Page 13: ...ed use The barriers must not be used at railway crossings The barriers are not approved for pedestrian traffic bicycles or animals The barriers must not be used in explosive environments All uses not described as intended use are prohibited No accessories must be connected or installed if they are not specified expressly according to quantity and characteristics and approved by Magnetic Autocontro...

Page 14: ... responsibilities for installation operation maintenance and cleaning of the barrier ensure that all employees that are working at or with the barrier have read and understood the operating instructions Furthermore the operator must train personnel regarding the use of the barrier at regular intervals and provide information on possible danger Furthermore the operator is responsible for keeping th...

Page 15: ... recognise potential hazards Electrical specialists are able due to their technical training knowledge and experiences as well as knowledge of the relevant standards and regulations to execute tasks on electrical systems and to independently recognise possible hazards In Germany the electrical specialist must comply with the provisions of accident prevention regulation BGV A3 e g master electrical...

Page 16: ...anger symbols on the MHTMTM MicroDrive barrier The relevant dangerous areas on the barriers can be identified by the following pictograms Electric voltage DANGER Mortal danger by electric voltage indicates life threatening situations caused by electric voltage Non observance of the safety instructions causes severe injuries or death Necessary work may only be carried out by an electrical specialis...

Page 17: ...by electric voltage Touching live parts can be lethal Damage to the insulation or to individual components can be lethal Switch off the power supply immediately in case of damage to the insulation and arrange repair Only electrical specialists may carry out work on the electrical system Switch off power supply and secure against reactivation before performing any work Test for absence of voltage N...

Page 18: ...torms Protect yourself in buildings or vehicles Improper operation WARNING Danger from improper operation of the barrier Improper operation of the barrier can cause severe or lethal injuries The barrier closes automatically in certain programme modes Passing of two vehicles within a single opening process must be prevented by the construction and appropriate signs or signals The barrier is intende...

Page 19: ...s Marking the danger area by prohibition signs for persons bicycles etc Entering the danger area of the barrier Pedestrian traffic impossible WARNING Danger from entering the danger area The MAGNETIC MHTMTM MicroDrive barriers are intended exclusively for closing off passages for motor vehicles and trucks For vehicles that cannot be detected by induction loops additional safety measures must be pr...

Page 20: ...ely or the barrier must be taken out of operation Improper transport WARNING Danger from improper transport of the barrier boom and housing The weight of the barrier boom or housing can severely injure a person Have them transported by specialists only Use lifting gear or forklift with a suitable pallet Use suitable lifting gear loops etc for lifting the barrier boom and barrier housing The liftin...

Page 21: ... cause severe injury Only qualified and skilled personnel are allowed to assemble the barrier and the appropriate components Check the foundation anchors fit tightly before starting the barrier Check the firm fixing of all screws according to maintenance schedule Danger of crushing lever system and flange shaft WARNING Danger of crushing at opened barrier housing at the lever system and flange sha...

Page 22: ... injuries Only skilled personnel are allowed work on the barrier housing and barrier boom Only work at the barrier housing when the power supply is turned off Illegible signage CAUTION Risk of injury by illegible symbols Labels and signs can become dirty or unrecognisable in the course of time Always keep safety warning and operating notes in a well readable condition Immediately renew damaged or ...

Page 23: ...barrier boom and other objects is too low A closing or opening barrier boom can cause severe injuries from crushing if the safety distance to other objects is too low Keep a safety distance of at least 500 mm between the barrier boom and other objects such as walls masonry or houses A A A A A A Mag00208 A A A A A min 500 mm Fig 1 Danger area A Danger area of 500 mm here illustrated for barrier typ...

Page 24: ...Type code 2 Serial number 3 Power supply Frequency 4 Current consumption 5 Power consumption 6 Operating time Opening time closing time 7 Protection class 8 Duty cycle 9 Wind load classification only for barriers for pedestrian traffic 10 EN13241 Industrial commercial and garage doors and gates Product standard part 1 only for barriers for pedestrian traffic 11 Number of performance declaration 12...

Page 25: ...NG PRO Magnetic Parking Pro 14 15 L Left version R Right version 16 A Standard wide range 85 264 V AC 47 63 Hz C UL version US market 17 19 Lane width Standard length 025 2 5 metre 030 3 0 metre 035 3 5 metre 045 4 5 metre 050 5 0 metre 060 6 0 metre 20 Colours 0 Top cover RAL 2000 orange Housing RAL 2000 orange Doors Similar RAL 7021 black grey 1 Top cover Similar RAL 9007 grey aluminium Housing ...

Page 26: ...atures of the different barrier types Barrier type Barrier boom Flange Control Unit Parking VarioBoom Vario flange MGC Parking Pro VarioBoom Vario flange MGC Pro Access VarioBoom Vario flange MGC Access L VarioBoom Vario flange MGC Access Pro VarioBoom Vario flange MGC Pro Access Pro L VarioBoom Vario flange MGC Pro Access Pro H MicroBoom Vario flange MGC Pro Table 1 Overview setup barrier types ...

Page 27: ...d weight Mag00109c A B 1 VarioBoom 2 1 3500 5000 6000 55 360 925 915 875 675 min 800 245 315 97 min 500 100 min 500 Fig 3 Dimensions barrier system and barrier boom profile Access series dimensions in mm 1 Object such as wall building etc 2 VarioBoom barrier boom with octagon boom profile A Barrier left version B Barrier right version ...

Page 28: ...cess L Access Pro Access Pro L Supply voltage V AC 85 to 264 Frequency Hz 50 60 Max current draw 1 A 0 25 0 25 0 8 0 25 Max power consumption 1 W 25 30 95 25 Duty cycle V AC 100 1 The values refer to voltage supply of 230 V AC 50 HZ and without accessories Table 3 Electrical connection Access series 4 1 3 Operating conditions Designation Unit Access Access L Access Pro Access Pro L Ambient tempera...

Page 29: ... closed barriers and does not provide any information on the operating behaviour under wind load The wind load classes correspond to comparison wind loads in N m and are thus purely static values 2 The indicated wind speeds serve as reference values only The barriers may be limited to lower wind speeds depending on installation situation or geographical influences Table 5 Max permissible wind load...

Page 30: ...ag00202b A B MicroBoom 2 1 1 360 245 315 97 55 100 3500 4500 5000 6000 925 1115 875 min 800 min 500 min 500 Fig 4 Dimensions barrier system and barrier boom profile Access Pro H series dimensions in mm 1 Object such as wall building etc 2 MicroBoom barrier boom with octagon boom profile A Barrier left version B Barrier right version ...

Page 31: ...Unit Access Pro H 3 5 m 4 5 m 5 0 m 6 0 m Supply voltage V AC 85 to 264 Frequency Hz 50 60 Max current consumption 1 A 0 2 0 2 0 2 0 25 Max power consumption1 W 20 20 20 25 Duty cycle 100 1 The values refer to power supply of 230 V AC and without accessories Table 8 Electrical connection Access Pro H series 4 2 3 Operating conditions Designation Unit Access Pro H 3 5 m 4 5 m 5 0 m 6 0 m Ambient te...

Page 32: ...sed barriers and does not provide any information on the operating behaviour under wind load The wind load classes correspond to comparison wind loads in N m and are thus purely static values 2 The indicated wind speeds serve as reference values only The barriers may be limited to lower wind speeds depending on installation situation or geographical influences Table 10 Max permissible wind load cl...

Page 33: ...ight Mag00198a A B 1 VarioBoom 2 1 3500 55 360 925 915 875 675 min 800 245 315 97 min 500 100 min 500 Fig 5 Dimensions barrier system and barrier boom profile Parking series dimensions in mm 1 Object such as wall building etc 2 VarioBoom barrier boom with octagon boom profile A Barrier left version B Barrier right version ...

Page 34: ...Unit Parking Parking Pro Supply voltage V AC 85 to 264 Frequency Hz 50 60 Max current draw 1 A 0 35 0 8 Max power consumption 1 A 35 95 Duty cycle 100 1 The values refer to voltage supply of 230 V AC 50 HZ and without accessories Table 13 Electrical connection Parking series 4 3 3 Operating conditions Designation Unit Parking Parking Pro Ambient temperature range C 30 to 55 Storage temperature ran...

Page 35: ...d barriers and does not provide any information on the operating behaviour under wind load The wind load classes correspond to comparison wind loads in N m and are thus purely static values 2 The indicated wind speeds serve as reference values only The barriers may be limited to lower wind speeds depending on installation situation or geographical influences Table 15 Max permissible wind load clas...

Page 36: ...Max line length without overvoltage module 1 m 30 Digital outputs Number 4 open collector Switching voltage V DC 24 10 Max switching current mA 100 Max line length without overvoltage module 1 m 30 Output relay Number 3 normally open contacts and 3 change over contacts isolated Max switching voltage V AC DC 30 Switching current mA 10 mA to 1 A Max line length without overvoltage module 1 m 30 Disp...

Page 37: ...f loop detectors 2 A and B Inductance range μH 70 to 500 Number of induction loop sensitivity levels 10 levels Response sensitivity induction loop Selectable 0 01 to 2 0 Table 18 Plug in module Detector A B 4 6 Plug in module Radio Designation Unit Plug in module Radio Current consumption mA 20 Frequency hand transmitter MHz 433 HF modulation FM AM depending on region Table 19 Plug in module Radio...

Page 38: ...ccess and Parking Mag00199 2 1 5 6 3 4 Fig 6 Barrier system design Series Access and Series Parking 1 Barrier housing 2 VarioBoom barrier boom 3 Pendulum support from 3 5 m barrier boom length accessory 4 Nesting post accessory 5 Empty conduits for mains cable control lines and induction loop 6 Concrete foundation with reinforcement ...

Page 39: ...s Pro H Mag00203 2 1 5 6 3 4 Fig 7 Design barrier Series Access Pro H 1 Barrier housing 2 MicroBoom barrier boom 3 Pendulum support from 3 5 m barrier boom length accessory 4 Nesting post accessory 5 Empty conduits for mains cable control lines and induction loop 6 Concrete foundation with reinforcement ...

Page 40: ...ition of the barrier boom and thus serve the control unit to control the best acceleration and deceleration For the series Access and Parking the angled barrier boom VarioBoom is used this barrier boom enables driving through even at an opening of only 35 Optionally the barrier boom is available with a Vario flange with boom cut off option FLVB02 If a vehicle drives against the barrier boom the ba...

Page 41: ...ialists only Use lifting gear or forklift with a suitable pallet Use suitable lifting gear loops etc for lifting the barrier boom and barrier housing The lifting gear must be designed for the respective weights Lifting and carrying the barrier boom and housing from the pallet should be done by a minimum of two people Heavy weight WARNING Risk of injury when lifting heavy objects alone The weight o...

Page 42: ...barrier system must take place with greatest care Only remove packaging directly before assembly Personal protective equipment The following must be worn during all transport work Work clothes Protective gloves Safety shoes Protective helmet 6 2 Transport inspection Immediately check the delivery after receipt for completeness and transport damages Proceed as follows in the case of outwardly recog...

Page 43: ...ely fasten the barrier housing and barrier boom prior to transport e g screw it onto a pallet Transport and put down barrier housing and barrier boom with a forklift and lift with suitable lifting gear 6 4 Storage Store the barrier or packages under the following conditions Do not store outdoors Store dry and dust free Do not expose to aggressive media Protect against solar irradiation Avoid mecha...

Page 44: ...ce Motorcycles can be detected with appropriately installed induction loops However the induction loops are not a sufficient safety installation for motorcycles Additional safety equipment such as light barriers light curtains etc must be installed Safety loops must secure the danger area underneath the barrier boom throughout the entire length Opening loops must be installed right in front of the...

Page 45: ...enger car loops passage with long opening loop 1 Safety loop 2 Opening loop 3 Barrier Due to a long opening loop vehicles can drive through without needing to stop Arrangement of lorry loops 1 2 3 Mag00075 2 50 m 4 00 m 1 00 m ca 0 30 m max 4 00 m 1 00 m Fig 10 Lorry loops 1 Safety loop 2 Opening loop 3 Barrier For lorry passages the safety loop in the direction of travel must be at least 2 5 m lo...

Page 46: ...points must be additionally observed The winding direction of the inner safety loop for passenger cars must be identical to the outer safety loop for lorries Meaning the sensitivity in the middle between outer and inner loop is then at its maximum Switch outer and inner loop together on one detector channel The overall inductance determines whether the lorry and the passenger car loop have to be i...

Page 47: ...torcycle loops following points must be additionally observed Motorcycles can be detected with appropriately installed induction loops However the induction loops are not a sufficient safety installation for motorcycles Additional safety equipment such as light barriers light curtains etc must be installed Use trapezium or slanted rectangular loops for passenger car loops combined with motorcycle ...

Page 48: ...ly site Loosely stacked or lying around components and tools are accident sources Comply with specifications for foundations and reinforcement Ensure correct arrangement and fit on all assemblies and components Install the indicated fastening elements correctly Danger of crushing and shearing barrier boom WARNING Danger of crushing and shearing if the safety distance between the barrier boom and o...

Page 49: ... up foundation for nesting post or light barrier post and empty conduits Installing induction loops The following procedures have to be observed during assembly and installation Unpack barrier and accessories Mount barrier housing on the foundation Remove transport protection Mount nesting post or light barrier post on the foundation Mount safety light barrier Assemble barrier boom VarioBoom only ...

Page 50: ...eep a safety distance of at least 500 mm between the barrier boom and other objects such as walls masonry or houses 2 Posts e g nesting posts place post centre at a distance of 50 mm to the barrier boom tip 3 Empty conduit for induction loop connection 4 One empty conduit each for mains cable and control lines 5 Foundation with reinforcement grid for barrier housing 6 Optional Empty conduit for sa...

Page 51: ...uirements See page 50 Fig 13 and page 52 Fig 15 have sufficient load carrying capacity concrete foundations C35 45 XD3 XF2 Water cement value 0 5 Foundation depth at least 800 mm frost protected foundation depth to be adjusted to the local situation Foundation section 450 mm x 600 mm Reinforcing grid as shown in figure Fig 15 Empty conduits The empty conduits must meet the following requirements S...

Page 52: ...al when using loop connection empty conduit for loop connection diameter 29 mm 3 Empty conduit for induction loop diameter 29 mm 4 Empty conduit for control lines diameter 29 mm 5 Concrete foundations C35 45 XD3 XF2 6 Carriageway 7 Foundation depth at least 800 mm frost protected foundation depth to be adjusted to the local situation 1 Dig foundation hole pursuant to Fig 13 and Fig 14 Mag00156a 4 ...

Page 53: ...ant to Fig 14 6 Create flat line in the base area The following requirements must be fulfilled Level and horizontal Surface deviation max 2 mm m 7 Let concrete cure 8 Apply moisture protection agent to concrete surface NOTE We recommend applying moisture protection either in the form of sealing sludges such as 1100 Hansit or ready made solution such as Sikagard 703 W or deepdry to the concrete sur...

Page 54: ...hands can be crushed when the barrier boom runs into the nesting post when closing Switch off power supply during assembly Do not hold on to fork from the inside Wear safety gloves if required Dimensions Mag00236a 245 50 D 130 mm 160 40 D Fig 16 Dimensions barrier casing post dimensions in mm Assembly site The nesting post and light barrier post must not be put up where there is a danger of floodi...

Page 55: ...fficient length Laying the foundation Installing empty conduits 1 3 Mag00223 4 300 300 100 100 100 100 100 min 800 80 100 110 2 Fig 17 Foundation plan for nesting post and light barrier post dimensions in mm 1 Foundation anchor 4 pcs 2 Concrete foundations C35 45 XD3 XF2 3 Optional for light barriers Empty conduit for transmitter connection line 4 Foundation depth at least 800 mm frost protected f...

Page 56: ...embly and installation of induction loops On barriers with an automatic closing function induction loops are used for the detection of vehicles The loop underneath the barrier boom always serves as monitor and closing loop Meaning as long as a vehicle is standing on the loop the barrier stays open Only after the vehicle has left the loop will the barrier be closed Example 1 2 3 Mag00204 Fig 18 Arr...

Page 57: ...ments ramp heating etc in the carriageway the induction loop must have a clearance of at least 50 mm from those Metals in the proximity of the induction loop affect the response sensitivity Avoid direct contact of induction loops with reinforcement and ramp heating Install induction loops with sufficient clearance from sliding gates roller grilles etc Installation and ground conditions Please make...

Page 58: ...oops To verify the contact resistance insulation resistance and inductance of the loop these properties must be measured after installation Contact resistance 0 8 to 2 0 ohms Insulation resistance to earth 1 Mohm Inductance of the loop 70 to 500 μH If the values are not within the specified ranges the loop is defective 8 4 4 Installing induction loops in bitumen asphalt or concrete 1 Cut a 50 mm d...

Page 59: ...5 Measure the induction loop according to chapter 8 4 3 6 We recommend to cover the inserted loop using quartz sand Make sure that at least 25 mm remain between the upper edge of the carriageway and the quartz sand for the potting compound 7 Seal the groove with the potting compound The temperature resistance of the loop must match the temperature of the potting compound 8 Allow the potting compou...

Page 60: ...sing 2 Paving 3 Loop cable 4 Sand bed 5 Substructure When installing induction loops under interlocking stone paving following points must be observed additionally Use only pre assembled cables provided by MAGNETIC Type KAS 1 to KAS 5 Install the induction loop in sand only The induction loop must not be installed in gravel or split The induction loop must not slip or shift or be damaged during la...

Page 61: ... 3 Lay down barrier boom 4 Unpack and lay out accessories 5 Separate material according to type and size and recycle them after use 8 6 Open barrier housing Drive system balancing springs connection terminals and control are protected with a hood and two doors In most cases it is sufficient to remove the hood and the door facing to the road Hood and door facing the road 1 Unlock lock at the door f...

Page 62: ...ing material it must meet the following requirements 4 foundation anchors Features suitable for concrete C35 45 XD3 XF2 Material electrogalvanised Size M8 x 160 Tensile strength at least 8 8 kN Foundation anchors that are optionally available from MAGNETIC achieve the tensile strength of 8 8 kN at a drilling depth of 80 mm 4 washers DIN 9021 d13 zinc plated 4 washers DIN 9021 d8 4 zinc plated 4 sp...

Page 63: ... mm square alignment Diameter 10 mm Depth 80 mm At this drilling depth a minimum tensile strength of 8 8 kN must be guaranteed 3 Set four foundation anchors M8 x 160 4 Set up barrier housing upright on foundation 5 Barrier housing attached to mounting profile on the foundation with foundation anchors Tighten nuts slightly for this 6 Align barrier housing Tighten nuts firmly If a nesting post or li...

Page 64: ...Tensile strength at least 9 kN Foundation anchors that are optionally available from MAGNETIC achieve the tensile strength of 9 kN at a drilling depth of 80 mm 4 washers DIN 9021 d8 4 stainless steel 4 spring washers DIN 128 A8 stainless steel 4 hexagon nuts DIN 934 M8 stainless steel Assemble nesting post or light barrier post 1 The foundation must have cured 2 Drill holes for the foundation anch...

Page 65: ...f the transmitter s light barrier housing on the barrier housing dimensions in mm A View A B View B C Light barrier housing transmitter 1 Hexagon socket screws 5 AF 2 Transmitter 3 Transmitter connection line 4 Cable screw connection 1 Drill holes for the light barrier housing according to Fig 23 2 Mount the cable screws at the housing with locknuts 3 Connect connection line for transmitter to the...

Page 66: ...ng post C Light barrier housing 1 Gap 2 Drill holes for blind rivet nut 3 Hexagon socket screws 5 AF 4 Receiver 5 Receiver connection line 1 Press the two blind rivet nuts into the two intended bores at the post 2 Guide the connection line for receiver through the gap in the post 3 Connect connection line for receiver to the receiver 4 Mount light barrier housing to housing with the hexagon socket...

Page 67: ...le to both connection plates with the 4 flat head screws The larger bores must remain free 5 Attach the two half shells with the washers and the hexagon socket screws 8 11 Assemble edge protection Missing edge protection at the barrier boom WARNING WARNING Danger from missing edge protection at the barrier boom Missing edge protection at the barrier boom may cause severe or lethal injuries for per...

Page 68: ... Slide further edge protections into the intended groove until the edge protection ends flush with the barrier boom 8 12 Assembling flange and barrier boom Danger of injury CAUTION Danger of injury There is a danger of injury when mounting the barrier boom Barrier booms as of a length of 4 5 m must be installed by two persons We recommend also installing shorter barrier booms with two persons Do n...

Page 69: ...er boom Mag00170 Fig 25 Disassemble end cap 6 Slide the shorter slot unit and the additional sheet into the groove on the barrier room bottom Mag00171a 1 2 Fig 26 Installing the lower slot nut and additional sheet 1 Shorter slot nut 2 Additional sheet 7 Place the longer slot nut on the upper side of the barrier boom Mag00475 Fig 27 Installing the upper slot nut ...

Page 70: ...ange must point towards the barrier boom end Tighten screws twice in sequence to ensure that all screws are tightened correctly Torque wrench with Torx T40 Tightening torque 16 Nm Mag00173a 1 x 2 x Fig 28 Installing standard Vario flange Mag00588a 1 x 2 x Fig 29 Optional Install Vario flange with boom cut off option FLVB02 9 Install end cap to the barrier boom Mag00172a Fig 30 Install end cap ...

Page 71: ...ht through the upper tool bore with a tool to press the lever arm from the dead point See page 118 chapter 12 5 14 If required check the vertical alignment of the barrier boom and correct with the hexagon socket screws at the flange if necessary 15 Switch on power supply 16 Switch the Service switch on the control unit The LED lights red The display backlighting flashes 17 Close the control unit w...

Page 72: ...n and right version See type code page 25 and as of page 27 Fig 3 to Fig 5 If required you can also remove the barrier boom yourself from one side of the barrier housing and replace it on the other Switch off power supply 1 Secure barrier danger area e g with barrier tape 2 Remove the barrier housing hood 3 Remove the barrier housing door WARNING Danger of crushing between barrier boom and barrier...

Page 73: ...0175 Fig 32 Disassemble flange with barrier boom Move flange shaft 9 Remove the v ring from the flange shaft Mag00174 Fig 33 Remove the v ring 10 Slightly loosen the two hexagon socket screws 10 AF of the clamping lever at the flange shaft Do not remove the hexagon socket screws Mag00176 Fig 34 Loosen hexagon socket screws at the clamping lever ...

Page 74: ...ver at the flange shaft Torque wrench with hexagon socket 10 AF Tightening torque 120 Nm 15 Hook in the balancing springs in the lever system 16 Slip the v ring over the flange shaft The sealing lip points towards the barrier housing See page 73 Fig 33 Convert flange 17 Remove flange from the barrier boom For this loosen the 4 Torx screws at the barrier boom 18 Attach the flange on the other side ...

Page 75: ...boom and correct with the hexagon socket screws at the flange if necessary 25 Switch on power supply 26 Switch the Service switch on the control unit The LED lights red The display backlighting flashes 27 Close the control unit with the middle right button at the control unit 28 Check the horizontal alignment of the barrier boom with a spirit level and correct with the hexagon socket screws at the...

Page 76: ... system works with balancing springs that can exactly balance the barrier boom weight The lever force is determined by the spring tension number of springs used and the spring rate A balancing spring for transport is installed ex works Depending on application you will have to install additional springs set the spring tension or use springs with a different spring rate Also see page 79 chapter 8 1...

Page 77: ...a e g with barrier tape WARNING Danger of crushing between barrier boom and barrier housing 2 Switch off power supply Ensure that the system is powered down Secure against reactivation 3 Place barrier boom in the 30 position manually If required push straight through the upper tool bore with a tool to press the lever arm from the dead point See page 118 chapter 12 5 4 Let go of barrier boom If the...

Page 78: ...just springs with a wrench via the screws with locknuts The barrier boom lowers The spring force is too low The barrier boom pulls up The spring force is too strong The barrier boom has come to rest when it stops at approx 30 8 Install the barrier housing door 9 Attach and lock the barrier housing hood Mag00276 30 Fig 36 Opening angle barrier boom 30 here illustrated for barrier type Access Parkin...

Page 79: ...oBoom without pendulum support Lane width Number springs weak Number springs strong Spring set 1 5 to 1 7 m 1 1 8 to 2 3 m 2 FS02 2 4 to 2 9 m 3 FS03 3 0 to 3 4 m 4 FS04 3 5 to 3 9 m 5 FS05 4 0 to 4 3 m 6 FS06 4 4 to 4 6 m 7 FS07 4 7 to 5 0 m 8 FS08 5 1 to 5 4 m 9 FS09 5 5 to 6 0 m 7 2 FS27 Table 20 Overview table balancing springs for barriers with VarioBoom without accessories Overview table bal...

Page 80: ...o 3 1 m 3 FS03 3 2 to 3 6 m 4 FS04 3 7 to 4 0 m 5 FS05 4 1 to 4 4 m 6 FS06 4 5 to 4 7 m 7 FS07 4 8 to 5 1 m 8 FS08 5 2 to 5 5 m 9 FS09 5 6 to 6 0 m 7 2 FS27 Table 22 Overview table balancing springs for barriers with MicroBoom without accessories Overview table balancing springs for barriers with MicroBoom with pendulum support Lane width Number springs weak Number springs strong Spring set 3 5 to...

Page 81: ...quipment plan balancing springs The balancing springs are aligned as follows for the barriers MAGNETIC MHTMTM MicroDrive Access and Parking Mag00364 1 2 3 A B Fig 37 Equipment plan balancing springs 1 Front 2 Barrier boom 3 Rear A Weak springs B Strong springs marked with a yellow dot at the suspension bolt ...

Page 82: ...g post height See page 83 chapter 8 16 Alignment conditions for nesting post The barrier boom must run centrally into the nesting post fork Alignment conditions for light barrier Transmitter and receiver of the light barrier must be aligned with each other for an object to be securely detected For final alignment transmitter and receiver must be electrically connected See page 92 chapter 9 4 4 1 S...

Page 83: ... power supply during assembly Do not hold on to fork from the inside Wear safety gloves if required Mag00226 1 140 60 16 Nm H 825 1 160 40 16 Nm H 805 B A Fig 38 Set nesting post height dimensions in mm A Nesting post B Nesting post with lock H Reference height 1 Torx screws You may set the nesting post height e g to balance out level differences in the foundations 1 Loosen the two Torx screws unt...

Page 84: ...Fig 39 Apply prohibition signs here illustrated for barrier type Access Parking NOTE When a motorcycle loop is installed the lower prohibition sign must be cut off 8 18 Check assembly and installation The following points must be checked after assembly and installation of the barrier Has the transport protection been removed Are all foundation anchors firmly fixed Are all screws firmly tightened H...

Page 85: ...st re activation before performing any work Test for absence of voltage Never bypass or deactivate fuses When replacing fuses observe the correct amperage specification Keep moisture and dust away from live parts Moisture or dust may cause a short circuit If the electrical connection is established during precipitation e g rain or snow penetration of moisture must be prevented by suitable measures...

Page 86: ...agnetic environmental conditions may cause interferences or malfunctions Place control lines and mains cables into separate conduits Use cables according to the electrical circuit plan Only install and apply additional parts approved by MAGNETIC The electrical and electronically additional parts must be EMC verified and must not exceed the indicated EMC limit values Personal protective equipment T...

Page 87: ...upply according to the following description Install electrical protective devices according to chapter 9 2 NOTE The wire cross section of the mains line must be between 1 5 and 4 mm2 Observe national provisions on line length and associated cable cross section DANGER Mortal danger by electric voltage 1 Disconnect barrier system power supply Ensure that the system is powered down Secure against re...

Page 88: ...lowing figures Refer to Wiring diagram Place mains supply properly in the barrier housing The line must not get into moving components Attach power supply to the metal tabs with 2 cable ties 1 Fig 41 Mains supply placement 1 Mains supply 2 Cable tie 3 Cable tie metal tabs Connecting mains supply Mag00207 1 2 3 4 Fig 42 Connecting the mains supply 1 Terminal clamps for mains supply 2 Phase L 3 Zero...

Page 89: ...r system power supply Ensure that the system is powered down Secure against reactivation Connecting the control lines 2 Guide control lines into the connection space through the cable openings Place control lines properly in the barrier housing The control lines must not get into moving components Attach control lines clamps and cable ties The clamps can be removed from the rail by slight compress...

Page 90: ...plausibility check prevents that the barrier can be operated without safety device or with defective safety device When the power supply is switched on it is verified that at least one safety device was passed by a vehicle or person within three barrier openings In operation the number is increased to ten barrier openings If the plausibility check fails the barrier is decommissioned for reasons of...

Page 91: ... MGC and MGC Pro for MHTMTM MicroDrive barriers A1 A2 B1 B2 A1 A2 B1 B2 A B Mag00257 A B 3 4 1 2 Fig 44 Connecting safety loops 1 Control unit 2 Connection of induction loop A 3 Plug in module Detector 1 A B 4 Connection of induction loop B A Induction loop A B Induction loop B NOTE If four induction loops must be supervised you can connect another plug in module with the Detector function into th...

Page 92: ...ed the jumper must be removed Refer to Wiring diagram Aligning the safety light barrier The receiver is mounted at the post and the transmitter at the barrier housing Alternatively the receiver can also be installed to an opposite barrier housing 1 Mag00282a 3 2 Fig 45 Use reflective foil here illustrated for barrier type Access Parking 1 Receiver covered by reflective foil 2 Reflective foil 3 Tra...

Page 93: ... Tighten attachment screws of the post 5 Keep reflective foil in the barrier housing Check safety light barrier function Perform function test by holding an object into the light path between the transmitter and receiver The following items must be met The yellow LED at the receiver must go out The barrier cannot be closed 9 4 5 Connecting emergency opening contacts Fire fighter switch emergency o...

Page 94: ...ss Pro H Parking Pro For the remaining barrier types the control unit MGC is installed Here the inputs are firmly assigned For input parameterisation see separate document Description of control units MGC and MGC Pro for MHTMTM MicroDrive barriers Factory setting Clamp Description Function IN1 Input 1 Open low priority IN2 Input 2 Open low priority IN3 Input 3 Opening with vend count IN4 Input 4 O...

Page 95: ...o For the remaining barrier types the control unit MGC is installed Here the outputs are firmly assigned For output parameterisation see separate document Description of control units MGC and MGC Pro for MHTMTM MicroDrive barriers Factory setting Clamp Description Function DO1 Digital output 1 Locking DO2 Digital output 2 Pulse after passage DO3 Digital output 3 Signal light A DO4 Digital output 4...

Page 96: ...rical protective devices installed lockable 2 pole main switch circuit breaker and leakage current fault interrupter Is the power cable connected to the terminal in compliance with chapter 9 3 Are the induction loops connected according to the wiring diagram Are the safety light barriers connected according to the wiring diagram Are the control lines connected according to wiring diagram Have all ...

Page 97: ...all housing covers are correctly mounted High wind loads WARNING Risk of injury from the barrier boom tearing off in case of too high wind loads The barriers are designed for wind load classes purs to EN 12424 Refer to page 29 chapter 4 1 4 Access page 32 chapter 4 2 4 Access Pro H page 35 chapter 4 3 4 Parking Use of the barriers in higher wind load classes than indicated is forbidden The barrier...

Page 98: ...ent Description of control units MGC and MGC Pro for MHTMTM MicroDrive barriers chapter Select programme mode Check parameterisation in connection with wiring Testing and setting the operating frequency of the induction loops See separate document Description of control units MGC and MGC Pro for MHTMTM MicroDrive barriers chapter Detector 1 A B Check the function of the barrier induction loops and...

Page 99: ...off 1 Remove the barrier housing hood 2 Remove the barrier housing door 3 Switch off the barrier via the 2 pole mains switch 4 Depending on the settings of the lever system s balancing spring and the settings in the menu Power failure the barrier boom opens or closes See separate document Description of control units MGC and MGC Pro for MHTMTM MicroDrive barriers chapter Power failure 5 Mount the ...

Page 100: ...ind speeds WARNING Risk of injury from barrier boom in case of high wind speeds The barrier boom is no longer securely locked with the mains voltage off At high wind speeds the barrier boom can be pressed from its end position The moving barrier boom can severely injure a person Keep supplying the barrier with mains voltage Remove the barrier boom if necessary NOTICE Possible damage to the equipme...

Page 101: ... sufficient assembly space Pay attention to tidiness and cleanness at the assembly site Loosely stacked or lying around components and tools are accident sources After completion of maintenance work ensure that all covers are correctly mounted Wear protective helmet Personal protective equipment The following must be worn during maintenance work Work clothes Protective gloves Safety shoes Protecti...

Page 102: ...rvals 11 4 Clean barrier housing from the inside Carrying out cleaning work 1 Switch off power supply and secure against restarting DANGER Mortal danger by electric voltage Keep moisture and dust away from live parts Moisture or dust may cause a short circuit Never clean the barrier housing and barrier boom with vapour or pressure jet cleaners 2 Remove contamination from the outside of the barrier...

Page 103: ... Remove corrosion damage Specialist Visual inspection of foundation anchors attachment profiles and mounting material for corrosion Remove corrosion damage Specialist Visual inspection of the barrier boom for damage and corrosion Clean the barrier boom and repair paint damage as necessary Remove corrosion damage Specialist Visual inspection of additional parts such as nesting posts and the pendulu...

Page 104: ...tion loops function See separate document Description of control units MGC and MGC Pro for MHTMTM MicroDrive barriers chapter Detector 1 A B Check the induction loops Measure the contact resistance insulation resistance and inductivity of the induction loops See page 58 Where they exist check the function of additional safety equipment such as light barriers Check the barrier s function Check the ...

Page 105: ...afety and special dangers General WARNING Danger of injury from inappropriate troubleshooting Inappropriate troubleshooting can cause severe or lethal injuries All troubleshooting work must be performed by specialists or electrical specialists Observe possible movements of the barrier boom Defective control may lead to inadvertent movement of the barrier boom Prior to work ensure that there is suf...

Page 106: ...r boom 12 2 Malfunction table barrier malfunctions For requirements to the MHTM MicroDrive service specialist see page 15 chapter 2 4 1 Malfunction Display is difficult or impossible to read Possible cause Corrective action Removal by Display contact set too light or dark Correct display contact See separate document Description of control units MGC and MGC Pro for MHTMTM MicroDrive barriers chapt...

Page 107: ...ing springs of the lever system set too weakly for the barrier boom weight Adjust balancing springs See page 76 chapter 8 14 MHTM MicroDrive service specialist Malfunction Barrier does not close The message Waiting for release appears on the display Possible cause Corrective action Removal by The message appears after the power supply is switched on after voltage returns and after reset The releas...

Page 108: ...Removal by Opening command is active Cancel the opening command Electrical specialist Induction loop reports engaged although no vehicles are present Check and if necessary adjust loop frequencies Measure loops Insulation resistance 1 Mohm contact resistance 0 8 to 2 5 ohm Replace loop if the measured values differ from the specified values MHTM MicroDrive service specialist Wire bridge between te...

Page 109: ...g on the safety loop Possible cause Corrective action Removal by Option monitoring for the parameters Mode A or Mode B not selected in the menu Loop detector 1 A B Select option Monitoring MHTM MicroDrive service specialist Cut off angle incorrectly parameterised Check and adjust the cut off angle MHTM MicroDrive service specialist Too low trigger sensitivity set for the loop Check the response se...

Page 110: ...s on the display The control unit differentiates between events warnings and errors The corresponding message is displayed Event messages INFO Event messages inform about events such as switching to battery operation The barrier continues to run normally Event messages do not influence the outputs of the control unit Warning messages WARNING Faults that could be reset by the control unit are displ...

Page 111: ...ween logic control and detector module impaired Perform reset See page 117 chapter 12 4 Check plug contacts Clean plug contacts with spirit Observe ESD provisions Replace the control unit FF03 ERROR Safety device missing No monitoring loop is connected to the detector module and no safety light barrier to the clamps X11 and X20 Connect either the safety loop or safety light barrier Refer to Wiring...

Page 112: ...pply FF08 INFO Mains operation active again after battery mode The barrier is supplied with mains voltage again FF09 INFO Reduced opening angle In some barrier types the opening angle can be mechanically limited with attachments The control unit performs the required parameter adjustments automatically Message appears although the opening angle has not been limited mechanically Remove obstacle to ...

Page 113: ...orm any reference run Check motor communication Check mechanics Perform reset See page 117 chapter 12 4 8130 WARNING Heartbeat error Communication with a plug module was interrupted Check if all plugged modules are listed in the main menu Perform reset See page 117 chapter 12 4 Contact service if required Table 27 Event warning and error messages Logic control control unit 12 3 2 Event warning and...

Page 114: ...t Check the balancing spring settings If required remove heavy attachments from the barrier boom If required contact Service 4210 WARNING Over temperature A high temperature was recognised Check motor temperature via display The temperature must be below 100 C See separate document Description of control units MGC and MGC Pro for MHTMTM MicroDrive barriers chapter Motor GW Contact service if requi...

Page 115: ...and mechanics 7510 ERROR Motor communications error Communication between motor and control impaired or interrupted Verify cables Contact service if required FF32 ERROR HW Enable Test failed Contact service FF33 ERROR Safety device test failed LS Test failed Safety light barrier test failed Check light barrier and light barrier connection FF36 WARNING Motor reset Homing is performed automatically ...

Page 116: ...loop is connected select the option Inactive in the menu Detector FF4C WARNING Loop error B or D Short circuit or idle loop B or D Remove loop error and perform adjustment If no loop is connected select the option Inactive in the menu Detector Table 29 Event warning and error messages Detector 12 3 4 Event warning and error messages All modules Number Designation Possible cause Corrective action 6...

Page 117: ...erformed as follows Switch of power supply and switch it on again after 10 seconds or Press the two middle operating buttons on the control unit display for 5 seconds NOTICE Damage to the unit by too short switching intervals of the mains voltage To avoid damage to the equipment the power must remain shut off for at least 10 seconds ...

Page 118: ...d manually In this case proceed as follows 1 Remove the barrier housing hood 2 Remove the barrier housing door 3 Press a tool straight into the upper tool bore The lever arm is pressed from the dead point Upper tool bore for opening the barrier Lower tool bore for closing the barrier 4 Mount the door if applicable 5 Attach and lock the hood if applicable Mag00209 1 2 Fig 48 Top and bottom tool bor...

Page 119: ...NETIC Procure spare parts from your dealer or directly from the manufacturer For the address see invoice delivery note or the reverse of these instructions After completion of repair work ensure that all covers are correctly mounted Switching off power supply WARNING Risk of injury and damage by switching off power supply of the barrier In case the power supply is switched off and the barrier boom...

Page 120: ...r of injury There is a danger of injury when mounting the barrier boom Barrier booms as of a length of 4 5 m must be installed by two persons We recommend also installing shorter barrier booms with two persons Do not grease NOTICE Improper lubrication of components in particular the counter bearing or flange shaft may lead to damage of the equipment Do not grease the counter bearing and flange sha...

Page 121: ...6 Remove the flange with the barrier boom Mag00175 Fig 49 Disassemble flange with barrier boom Disassemble flange 7 Remove flange from the barrier boom For this loosen the 4 Torx screws at the barrier boom Use slot nuts and additional sheet for the new barrier boom Mag00176 Fig 50 Disassemble flange Replace barrier boom 8 Replacing the barrier boom Assemble flange at new barrier boom 9 Remove end ...

Page 122: ...ot nut 2 Additional sheet 11 Place the longer slot nut on the upper side of the barrier boom Mag00475 Fig 53 Installing the upper slot nut 12 Attach the flange with the 4 Torx screws to the barrier boom The shorter protrusion of the flange must point towards the barrier boom end Tighten screws twice in sequence to ensure that all screws are tightened correctly Torque wrench with Torx T40 Tightenin...

Page 123: ...per tool bore with a tool to press the lever arm from the dead point See page 118 chapter 12 5 18 If required check the vertical alignment of the barrier boom and correct with the hexagon socket screws at the flange if necessary 19 Switch on power supply 20 Switch the Service switch on the control device The LED lights red The display backlighting flashes 21 Close the control device with the middl...

Page 124: ...recycled according to material types Non recyclable materials have to be disposed of in an environmental friendly manner Decommissioning disassembly and disposal of the barrier may only be carried out by specialised staff Disassemble the barrier in reverse order from assembly The barrier has to be disposed of in accordance with the respective country specific regulations NOTE For expert informatio...

Page 125: ...ns of conformity 5815 5001EN Version 05 125 15 EC Declarations of conformity 15 1 Barrier pedestrian traffic impossible Find the EC Declarations of conformity for barriers where pedestrian traffic can be excluded in the following See also page 12 chapter 2 1 2 ...

Page 126: ......

Page 127: ...EC Declarations of conformity 5815 5001EN Version 05 127 15 2 Barrier pedestrian traffic not impossible Find the EC Declarations of conformity for barriers where pedestrian traffic cannot be excluded in the following See also page 13 chapter 2 1 3 ...

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Page 129: ...ting the power cable 87 Construction product regulation 11 Control unit Technical data 36 Control unit MGC 7 Control unit MGC Pro 7 Copyright 9 Customer service 10 D Danger area 23 Decommissioning 124 Temporarily 100 Design Access 38 Access Pro H 39 Parking 38 Digital inputs 94 Digital outputs 95 Dimensions Access 27 Access Pro H 30 Parking 33 Disassembly 124 Disclaimer 10 Disposal 124 E EC Declar...

Page 130: ...ructions 7 Operating personnel Requirements 15 Output relays 95 P Parameterisation 7 Parking Design 38 Technical data 33 Passenger car loops 44 45 47 Pendulum support 38 39 Performance declaration 11 Personal protective equipment 16 Pictogram explanation 8 Plausibility check Procedure 90 Prohibition signs 84 R Radio plug in module Technical data 37 Reinforcement 51 52 Reset barrier 117 S Safety 12...

Page 131: ...croDrive Access and Parking Index 5815 5001EN Version 05 131 V Vario Flange Used in barrier type 26 VarioBoom 38 Used in barrier type 26 W WARNING 110 Warning messages WARNING 110 Warning notes 8 Warnings 110 Warranty 10 ...

Page 132: ...F10040797 MAGNETIC Autocontrol GmbH Grienmatt 20 79650 Schopfheim Germany Tel 49 0 76 22 695 5 Fax 49 0 76 22 695 602 E Mail info ac magnetic com Internet www ac magnetic com Address sales partner ...

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