Magmaweld RD 500 E User Manual Download

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USER MANUAL

KULLANIM KILAVUZU

RD 500 E

WELDING RECTIFIER

(+90) 444 93 53
magmaweld.com
[email protected]

(+90) 538 927 12 62

KAYNAK REDRESÖRÜ

Summary of Contents for RD 500 E

Page 1: ...USER MANUAL KULLANIM KILAVUZU RD500E WELDING RECTIFIER 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 KAYNAK REDRES R EN TR...

Page 2: ...ation oranypartthereof withoutthepriorwrittenauthorisationofMagmaMekatronikMakineSanayiveTicaretA MagmaMekatronikmaymodifytheinformationandtheimageswithoutanypriornotice T mhaklar sakl d r MagmaMekatr...

Page 3: ...nical Data Accessories INSTALLATION Delivery Control Installation And Operation Recommendations Mains Plug Connection MMAWelding Connections TIGWelding Connections ConnectionToThe Mains OPERATION User...

Page 4: ...of the device beyond the specified conditions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and wor king aprons Do not touch the electrode with the bare hand...

Page 5: ...rkshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium zinc coated or...

Page 6: ...to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injury or death when using the...

Page 7: ...ical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compa tibility due to radio frequency interference transmitted and emitted in su...

Page 8: ...e The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance must be carried o...

Page 9: ...power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carry medical implants For exam...

Page 10: ...large construction sites like shipbuilding etc Due to thyristor SCR and electronic close loop control technology current is adjusted precisely by a potentiometer initial striking ability of the ele ct...

Page 11: ...interruption in the firs 6 minutes of the 10 minute period zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle X Open CircuitVoltage U0 RatedWelding...

Page 12: ...t Field UNIT V mm ADC ADC A kVA mm kg mm VDC VALUE 400 2 5 85 205 44 8 8 10 500 IP21S 65 830x670x760 500 1 5Accessories STANDARD ACCESSORIES OPTIONAL ACCESSORIES Electrode Holder and Cable 70mm 2 5m R...

Page 13: ...ls and connections of the machine If welding inside use a suitable smoke extraction system Use breathing apparatus if there is a risk of inhaling welding fumes and gas indoors Observe the duty cycle r...

Page 14: ...ctric plug DO NOT INSERT IT INTOTHE SOCKET ATTHIS STAGE According to the polarity of the electrode to be used insert welding cables into the appropriate outlet 4 and tighten them by turning clock wise...

Page 15: ...achphaseis400V 40V plug in the plug Switch on the machine with the On Off switch Turn off the machine by turning the switch back to the 0 position after hearing the fan noise and seeing the voltmeter...

Page 16: ...f the process Welding LED Lights when welding mode is selected Carbon Gouing LED Lights when the carbon gouging mode is selected Current Display Displays the welding current during welding displays th...

Page 17: ...KILAVUZU Operation Power LED Lights when the machine is ON Phase Error LED Lights when any input phase is missing Thermic LED Lights when the machine is overheated Remote Control LED Lights when a rem...

Page 18: ...o stick If ARC FORCE is adjusted too high spatter increases Start welding You can observe welding current A and voltage V by current display 6 and voltage display 7 Push the welding mode selection but...

Page 19: ...ttention to the connections and the durableness of the parts Replace the damaged defective parts with the new ones Do not ever make aditions to repair the cables NOTE Theabovementionedperiodsarethemax...

Page 20: ...yed Contact to authorized technical service Check the phase T which is connected to fan There may be failure either in one or more of the phases R S T Fuse F1 may be blown out Fan motor may be short c...

Page 21: ...Delayed 1A Left Cover Knob Big PlasticWheel 300x50x20 Glass Fuse Socket 20x5mm Electronic Card E103A Changeover Switch Primary Secondary Spool Hall Effect Sensor 500A Upper Cover EMC Filter Magma 1 4...

Page 22: ...RD 500 E EN www magmaweld com 22 USER MANUAL KULLANIM KILAVUZU ANNEX 2 ELECTRICAL DIAGRAM Annex 2 Electrical Diagram...

Page 23: ...likler Aksesuarlar KURULUM B LG LER Teslim Al rken Dikkat Edilecek Hususlar Kurulum ve al maTavsiyeleri Elektrik Fi i Ba lant s Kaynak Ba lant lar TIG Kayna in Ba lant lar ebekeye Ba lama KULLANIM B L...

Page 24: ...lardan retici sorumlu de ildir Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya da hasar g rm eldiven ve i nl kle rini kesinlikle kullanmay n Elektroda plak elle dokunmay n Elektrik ta yan p...

Page 25: ...un bir filtrasyon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerin kayna n yap yorsan z yukar daki nlemlere ilave olarak temiz hava...

Page 26: ...en olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n ve yan birimle...

Page 27: ...n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa lamakla ilgil...

Page 28: ...ayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapaklar kapal ve vey...

Page 29: ...ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al nmal d r rne in...

Page 30: ...k da kullan labilir 2li 4l 6l 8li ve daha fazla say da nitenin gruplanmas yla tersane gibi b y k antiyelerde i letme kolayl sa layabilir Trist rl g elektroni i teknoloji sayesinde kaynak ak m potansiy...

Page 31: ...k zaman periyodunun ilk 6 dakikas nda hi durmadan kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi al ma evrimi Bo ta al ma Gerilimi Anma...

Page 32: ...DC ADC A kVA mm kg mm VDC DE ER 400 2 5 85 205 44 8 8 10 500 IP21S 65 830x670x760 500 1 5Aksesuarlar STANDART AKSESUARLAR OPS YONEL AKSESUARLAR Elektrod Pensesi ve Kablosu 70mm2 5m Uzaktan Kumanda Kut...

Page 33: ...a layarak gaz t p n sabitleyin E er gaz t p n makinenin zerine yerle tirmeye ceksiniz t p zincirle duvara sabitleyin Makinenin arkas nda yer alan elektrik prizi CO s t c i indir CO prizine CO s t c d...

Page 34: ...A BA LADIKTAN SONRA BU A AMADA PR ZETAKMAYIN Kaynak ve topraklama kablolar n kullan lacak elektroda ve elektrodun reticisinin tavsiye etti i kutuplara g re kaynak ve toprak kablosu soketlerine 4 takip...

Page 35: ...400V 40V oldu unu tespit ettikten sonra fi i prize tak n Makinenin arkas nda yer alan A ma Kapama Anahatar n 3 1 konumuna getirerek makineyi al t r n Kontrol panelindeki g ster ve LEDlerin yand ndan v...

Page 36: ...ayna modu se ildi inde yanar Karbon Kesme LEDi lem t r se im d mesi ile karbon kesme modu se ildi inde yanar Ak m G stergesi Makine kaynak yaparken kaynak ak m n onun d nda ayarlanan kaynak ak m n g s...

Page 37: ...RD 500 E Kullan m Bilgileri G LEDi A ma Kapama anahtar ile makine al t r ld nda yanar Faz Ar za LEDi Fazlardan birinde sorun oldu unda yanar Termal LEDi Makine a r s nd nda yanar Uzaktan Kumanda LEDi...

Page 38: ...lir ARC FORCE d mesini 9 saat y n nde evirmek yap may azalt r Kayna a ba lay n Kaynak ak m ile kaynak gerilimini g stergelerden 6 ve 7 takip edebilirsiniz lem t r se im d mesi ile 11 karbon modunu se...

Page 39: ...lar na ve sa laml na dikkat ediniz Hasar g rm ar zal par alar yenisi ile de i tiriniz Kablolara ek onar m kesinlikle yapmay n z 4 1 Bak m 3AydaBir Civata somun gibi birle tirici par alar temizleyiniz...

Page 40: ...r ge ti in de kullan ma devam edebilirsiniz Sigortay de i tirin 1A Gecikmeli Sigortay de i tirin 1A Gecikmeli Fana ba lanan faz T kontrol edin Fazlardan R S T bir veya bir ka nda sorun var Sigorta F1...

Page 41: ...ecikmeli 1A Kaporta SolYan Kapak Sac Potans D mesi B y k PlastikTekerlek 300x50x20 Cam SigortaYuvas 20x5mm ElektronikKart E103A Pako alter Primer Sekonder Bobin Hall Effect Sensor 500A Kaporta st Kapa...

Page 42: ...TR 42 www magmaweld com USER MANUAL KULLANIM KILAVUZU RD 500 E EK 2 DEVRE EMASI Ek 2 Devre emas...

Page 43: ...38 Faks 0 232 472 00 39 ZM R MTK S TES BORNOVA ZM R BORNOVA ALP TEKN K MAK NA 4156 Sok No 39 A Ye ilova Tel 0 232 467 65 02 BERES T MAK NE VE SAN R N TEMS VE T C A Ye iloba Mah 46153 Sk Oto Tamirciler...

Page 44: ...93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 12 02 2020 UM_RDE500_112015_022020_...

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