LS tractor LL3100 Operator'S Manual Download

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LS LOADER

OPERATOR MANUAL

INNOVATIVE

TECHNOLOGY

PARTNER

M
A

N
U
A

LL3100

NON-SELF LEVELING TYPE

TRACTOR Model

• S3010

M
A

N
U
A

PO Box 70, Battleboro, NC 27809
Tel : 252-984-0700
Fax : 252-984-0701

www.lstractor.com
www.lstractorusa.com

P/NO

FT610-MEN00-13

Summary of Contents for LL3100

Page 1: ...NOVATIVE TECHNOLOGY PARTNER OPERATOR MANUAL LL3100 NON SELF LEVELING TYPE TRACTOR Model S3010 OPERATOR MANUAL PO Box 70 Battleboro NC 27809 Tel 252 984 0700 Fax 252 984 0701 www lstractor com www lstractorusa com LL3100 P NO FT610 MEN00 13 ...

Page 2: ...ical harm deadlock resulting damages or other losses Right To Make Design and Product Changes Right To Make Design and Product Changes Right To Make Design and Product Changes Right To Make Design and Product Changes LS Mtron reserves the right to make changes in the design and other changes in its LS Mtron Products at any time without incurring any obligation with respect to any product previousl...

Page 3: ...pment review this manual and all safety messages contained within 2 This safety symbol indicates important safety messages in this manual When you see this symbol carefully read the message that follows and be alert to the possibility of personal injury or death 2 ...

Page 4: ... Hydraulic System Schematic 23 Torque Tightening Chart 24 Parts IIlustrations 25 General Information 25 Mounting Frame Assembly 26 Grill Assembly 27 Boom Assembly 28 Hydraulic piping T Type 29 Hydraulic piping H Type 31 Quick Attachment Bucket BOBCAT TYPE 33 Quick Attachment Bucket EURO HITCH TYPE 34 Hydraulic Connecting DN2 35 Hydraulic Connecting WALVOIL 37 Boom Cylinder 39 Bucket Cylinder L H 4...

Page 5: ...ing the loader 4 Follow all safety operating and service instructions Replace damaged or illegible safety labels See following pages for required labels ROPS AND SEAT BELT ROPS AND SEAT BELT ROPS AND SEAT BELT ROPS AND SEAT BELT Use seat belt as specified by tractor ROPS manufacturer YOURSELF YOURSELF YOURSELF YOURSELF Operate controls only when properly seated in the operator s seat Only one pers...

Page 6: ...oader attachments and equipment application Move and turn the tractor at low speeds Carry loader boom at a low position during normal operation Never travel at high speeds with bucket loaded Use caution when operating the loader with a raised bucket or attachment Allow for the loader length when making turns Use caution when handing loose or unstable loads Gradually stop the loader boom when lower...

Page 7: ...ourself by using caution moving slowly and avoiding bumps and rough ground 6 SLOPES SLOPES SLOPES SLOPES Stay off of slopes too steep for safe operation Shift down before you start up or down a hill with a heavy load Avoid free wheeling Use extreme caution when operating on a slope Always operate up and down the slope never across the slope ELECTRICAL ELECTRICAL ELECTRICAL ELECTRICAL Electrocution...

Page 8: ... unless the valve handle handles are manually returned to neutral or until relief pressure is reached at the ends of piston strokes Observe the bucket or attachment movement and maintain control with valve handle handles 7 Always park loader with bucket attached to loader Always park loader with a Factory attachment attached to the loader Special care should be taken to park or store attachments w...

Page 9: ... a soft cloth If a component with a safety decal s affixed is replaced with a new part make sure new safety decal s are attached in the same location s as the replaced components Mount new safety decals by applying on a clean dry surface and pressing air bubbles to outside edges Warning decal CK12 3001 located on the left hand Mid mount and Warning Decal CK12 3002 CK12 3003 located on the loader r...

Page 10: ...low Grade 248 mm 9 8 J Overall Height in Carry Position 1 074 mm 42 3 L Depth of Attachment to back of inner shell 592 mm 23 3 M Height of Attachment 480 mm 18 9 N Depth of Attachment to pivot pin 800 mm 31 5 Loader Total Weight 500 1102 3 lb Weight of Boom Assembly 340 749 6 lb Weight of Mounting Frame 160 352 7 lb Lift Capacity to Full Height at Pivot Pins 680 f 1 500 lb Breakout Force at Ground...

Page 11: ...e due to unknown and varying conditions However through experience and these instructions you should be able to develop operating procedures suitable to your particular situation The photos illustrations and data used in this manual are current at the time of printing but due to possible in line production changes your machine may vary slightly in detail The manufacturer reserves the right to rede...

Page 12: ...ts will vary Do not exceed the manufacturer s rating for maximum gross vehicle weight Refer to Operator s Manual or ROPS serial plate provided with tractor 11 CAUTION CAUTION CAUTION CAUTION The tractor loader must only be operated with all safety equipment properly installed TRACTOR TIRES TRACTOR TIRES TRACTOR TIRES TRACTOR TIRES Wheel Tread Settings Wheel Tread Settings Wheel Tread Settings Whee...

Page 13: ... Loader Operation Initial Loader Operation Initial Loader Operation CAUTION CAUTION CAUTION CAUTION We urge you to follow this advice 1 Read and understand this manual as well as the Tractor Operator s Manual 2 Remember and observe the Safety Precautions brought to your attention in this manual the tractor manual and on the machinery itself 3 Use good common sense in the everyday operation of this...

Page 14: ...oaded Bucket Transporting a Loaded Bucket Backfilling Backgrading Backfilling Backgrading Backfilling Backgrading Backfilling Backgrading Controlled Rate of Loader Functions Controlled Rate of Loader Functions Controlled Rate of Loader Functions Controlled Rate of Loader Functions CAUTION CAUTION CAUTION CAUTION WARNING WARNING WARNING WARNING Contact with overhead power lines can cause severe ele...

Page 15: ...l position that prevents movement of loader or bucket When the control valve is released from the work position the spool will return to neutral Important Important Important Important The loader hydraulic valve lift Cylinder circuit incorporates a float position which allows the loader bucket to follow ground contours The float position is engaged by shifting the control lever forward into detent...

Page 16: ...llow weight of tractor to be put on parking leg when removing loader Park the tractor and loader on hard level surface Raise the boom until the bucket is about 2 feet off the ground Set the parking legs with pin hand and Keeper Lower the boom until the Parking legs make contact on the ground 15 Remove the latch pin while move the control lever back and forth slightly to make the latch pin easy Sto...

Page 17: ...boom and bucket until it hooked securely each other 16 Insert the latch pins Align the latch pin holes with moving the bucket and boom Rubber hammer can be used to put the pin in if needed Remove pin and keeper holding the parking legs and return to storage position Make secure by using pin and keeper Start the engine and move the boom and bucket to adjust the height of post block Be sure to check...

Page 18: ...Grease all loader pivot points daily 10 hours Refer to Tractor Operator s Manual for lubricant recommendations Lower the loader to the ground and relieve pressure in loader hydraulic lines prior to performing any service or maintenance operations on the tractor or loader Inspect hydraulic hoses connections control valve and cylinders for evidence of leakage 17 CAUTION CAUTION CAUTION CAUTION CAUTI...

Page 19: ...ified in Tractor Operator s Manual Tire Inflation Check Weekly 50 hours Loader Pivot Points Lubricate Daily 10 hours Loader Hydraulic Lines Hoses Connections Check for leaks wear Daily 10 hours Lift and Bucket cylinder rod packings Check for seepage service as needed Daily 10 hours Pivot pin bolts and dust covers Check replace if missing Daily 10 hours Mid Mount latch and linch pins Check replace ...

Page 20: ...n wrong Cylinders operate in wrong Cylinders operate in wrong Cylinders operate in wrong direction relative to control direction relative to control direction relative to control direction relative to control valve lever position valve lever position valve lever position valve lever position Hydraulic hoses connected incorrectly Correct hydraulic hose connections Low hydraulic fluid level Check an...

Page 21: ...Check hoses and tubelines for evidence of restriction Lift cylinder piston assembly leakage Check cylinders for leakage Repair as needed Relief valve erratic or set below specifications Check and reset relief valve Setting as needed Control valve leaking internally hypassing fluid within valve Replace control valve and recheck operation Inadequate hydraulic pump capacity Refer to Hydraulic Pump Ca...

Page 22: ...iod of time an extended period of time an extended period of time is a normal condition is a normal condition is a normal condition is a normal condition Control valve internal leakage Replace control valve and recheck Control lever linkage binding Determine origin of binding and repair Control valve spool centering is broken Replace centering spring Control valve spool binding in valve body spool...

Page 23: ...ide is uneven side to side Bucket is not level to ground Check rear tire inflation and adjust to level bucket to ground Bucket cutting edge wear Bucket cutting edge wear Bucket cutting edge wear Bucket cutting edge wear rate is excessive Wear rate is excessive Wear rate is excessive Wear rate is excessive Wear rate is even across full rate is even across full rate is even across full rate is even ...

Page 24: ...HYDRAULIC SYSTEM SCHEMATIC 23 23 ...

Page 25: ...ETERS FOR NORMAL ASSEMBLY APPLICATIONS IN FOOT POUNDS NEWTON METERS FOR NORMAL ASSEMBLY APPLICATIONS Wrench Size SAE Bolt Head Identification 24 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 METRIC SERIES METRIC SERIES METRIC SERIES METRIC SERIES TORQUE TORQUE TORQUE TORQUE CHART CHART CHART CHART Metric Met...

Page 26: ...cates the interchangeabillty of parts due to design change Due to our policy of continuously improving products The information contained herein is subject to change withour notice indicates that either parts can be used indicates that either parts can be used indicates that either parts can be used indicates that either parts can be used 4265 99999 5265 00001 indicates that a part has a serial nu...

Page 27: ...1SET 4 40230728 FT610 11400 REAR FRAME LH 1SET 5 40230729 FT610 11500 REAR FRAME RH 1SET 8 40228616 10191 M1205 40 HEX BOLT HT M12 1 75P 40L 8EA 9 40229896 10191 M1203 65 HEX BOLT HT M12 1 25P 65L 4EA 10 40228622 10191 M1406 45 HEX BOLT HT M14 2 0P 45L 4EA 11 40228626 10191 M1606 50 HEX BOLT HT M16 2 0P 50L 4EA 12 40228642 10316 M1200 WASHER SPRING M12 12EA 13 40228643 10316 M1400 WASHER SPRING M1...

Page 28: ...6031 FT612 11600 01 Grill Guard Top 1SET 10 01 27 40256032 FT612 11600 02 Grill Guard Top 1SET 10 09 08 3 40228616 10191 M1205 40 Hex Bolt M12 1 75P 40L 2EA 4 40228655 14011 03000 R PIN Ø3 2EA 40253710 14031 04040 Spring PIN Ø4 2EA 10 09 08 5 40228648 10321 M1200 Washer Plain Ø12 2EA 6 40228830 LK01 0203 Spring 2EA 7 40228829 LDL01 12204 Lock Pin Ø12 2EA 40253709 14116 12086 01 Lock Pin Ø12 2EA 10...

Page 29: ...1SET 7 40228651 10321 M2400 WASHER PLAIN M24 4EA 8 40228661 14124 25130 N PIN ASS Y M24 1 5P 130L 8SET 9 40228659 14124 25095 N1 PIN ASS Y M24 1 5P 95L 4SET 10 11 40228633 1021M M2404 NUT HEX NYLON M24 1 5P 12EA 12 40228834 LTF42 11701 STAND 2EA 12 40230776 LTF42 11701 01 STAND 2EA 09 05 20 13 40228849 LTS16 61201 PIN 2EA 14 40228655 14011 03000 R PIN 2EA 15 40228611 10121 M1606 55 BOLT M16 2 0P 5...

Page 30: ...HYDRAULIC PIPING NON SELF LEVEL T TYPE 29 ...

Page 31: ...16UNF 600L 3 8 1SET 14 40228754 80620 12009 HOSE ASS Y 454 3 4 16UNF 4 3 4 16UNF 600L 3 8 1SET 15 40228738 80620 03006 HOSE ASS Y 4 3 4 16UNF 2 3 4 16UNF 400L 3 8 1SET 16 40228744 80620 03026 HOSE ASS Y 4 3 4 16UNF 2 3 4 16UNF 550L 3 8 1SET 17 40228714 802L2 P46F9 42 NIPPLE ELBOW 3 4 16UNF HOSExPF3 8 O RING 90 8EA 18 40228756 81301 BP014 O RING 1BP14 8EA 19 40228719 802T2 F94F9 40 NIPPLE T TYPE 3 ...

Page 32: ...HYDRAULIC PIPING NON SELF LEVEL H TYPE 31 ...

Page 33: ... 550L 3 8 1SET 15 40230687 80620 03027 HOSE ASS Y 4 3 4 16UNF 2 3 4 16UNF 350L 3 8 1SET 16 40228744 80620 03026 HOSE ASS Y 4 3 4 16UNF 2 3 4 16UNF 550L 3 8 1SET 17 40228714 802L2 P46F9 42NIPPLE ELBOW 3 4 16UNF HOSExPF3 8 O RING 90 8EA 17 40228714 802L2 P46F9 42NIPPLE ELBOW 3 4 16UNF HOSExPF3 8 O RING 90 8EA 18 40228756 81301 BP014 O RING 1BP14 8EA 19 40230663 802H1 F94F9 40NIPPLE H TYPE 3 4 16UNF ...

Page 34: ...50 LTS21 46402 PLATE GUIDE 2 6 40230851 LTS21 46403 WASHER 1 2 7 40230852 LTS21 46404 WASHER 2 2 8 40230853 LTS21 46405 PIN Φ31 5 112L 2 9 40230615 14031 10030 SPRING PIN Φ10 30L 4 10 40230854 LTS21 46407 SPRING I D20x130L 2 11 40228621 10191 M1406 35 HEX BOLT M14 2 0P 35L 2 12 40228643 10316 M1400 WASHER SPRING M14 2 13 40230752 FTBB2 58000 Bucket W A BOBCAT 58 1 13 40264177 FTBB4 66100 Bucket W ...

Page 35: ...HYDRAULIC CONNECTING WALVOIL 37 ...

Page 36: ...COPPER BENZO x3 4 16UNF HOSE 1EA 17 40228756 81301 BP014 O RING 3 8 2EA 18 40228652 103C0 C0330 Copper Washer 3 8 1EA 19 40228653 103E1 C0110 Bond Seal 1 2 1EA 20 40228720 80410 T3360 Quick Coupler PT3 8 Male 4EA 21 40228728 8044R 03300 Dust Cap 3 8 Red Female 1EA 22 40228726 8044B 03300 Dust Cap 3 8 Blue Female 1EA 23 40228730 8044Y 03300 Dust Cap 3 8 Yellow Female 1EA 24 40228729 8044W 03300 Dus...

Page 37: ...1 40228821 IA50 3055 COVER INNER ASS Y No 3 7 1 3 40228825 IC50 3055 COVER INNER Φ50x30x55L 1 4 40228765 DSSD R030 DUST SDR 30x38x5 6 5 1 5 40228879 UPIS I030 PACKING U ISI 30x40x6 1 6 40228767 DU03 0025 BUSHING DU 30x34x25 1 7 40228871 OR1B G045 O RING 1BG45 2 40228873 PA50 2350 Piston Ass y No 8 12 1 8 40228875 PI50 2350 PISTON Φ50x23x50L 1 9 40228869 OR1B G023 O RING 1BG23 2 10 40228881 UPOS I0...

Page 38: ...60x37L 1 40228821 IA50 3055 COVER INNER ASS Y No 3 7 1 3 40228825 IC50 3055 COVER INNER Φ50x30x55L 1 4 40228765 DSSD R030 DUST SDR 30x38x5 6 5 1 5 40228879 UPIS I030 PACKING U ISI 30x40x6 1 6 40228767 DU03 0025 BUSHING DU 30x34x25 1 7 40228871 OR1B G045 O RING 1BG45 2 40228873 PA50 2350 Piston Ass y No 8 12 1 8 40228875 PI50 2350 PISTON Φ50x23x50L 1 9 40228869 OR1B G023 O RING 1BG23 2 10 40228881 ...

Page 39: ...37L 1 40228821 IA50 3055 COVER INNER ASS Y No 3 7 1 3 40228825 IC50 3055 COVER INNER Φ50x30x55L 1 4 40228765 DSSD R030 DUST SDR 30x38x5 6 5 1 5 40228879 UPIS I030 PACKING U ISI 30x40x6 1 6 40228767 DU03 0025 BUSHING DU 30x34x25 1 7 40228871 OR1B G045 O RING 1BG45 2 40228873 PA50 2350 Piston Ass y No 8 12 1 8 40228875 PI50 2350 PISTON Φ50x23x50L 1 9 40228869 OR1B G023 O RING 1BG23 2 10 40228881 UPO...

Page 40: ...DECALS CAUTION CAUTION CAUTION CAUTION Read and refer to the Tractor Operation Manual or Decals on the Tractor and Loader Decals on as shown Refer to category Safety decals 42 ...

Page 41: ...QTY QTY QTY I C I C I C I C SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE 1 40230653 3104E 00010 NAME PLATE 1 2 40264186 3101E 00404 DECAL MODEL LL3100 RH 1 3 40228761 CK12 3002 DECAL WARNING 1 4 40228762 CK12 3003 DECAL WARNING 1 5 40264185 3101E 00403 DECAL MODEL LL3100 LH 1 6 40228760 CK12 3001 DECAL WARNING 1 7 8 9 10 11 12 13 14 15 16 17 43 43 ...

Page 42: ...fety Precautions and Tractor Preparations STEP 1 STEP 1 STEP 1 STEP 1 Position tractor on hard level surface STEP 2 STEP 2 STEP 2 STEP 2 Release loader bucket and mount kit box from pallet STEP 4 STEP 4 STEP 4 STEP 4 Install Front Grill Front Grill 1EA Hex Head Bolt M14 2 0P 40L 4EA Spring Washer 14 4EA Hex Head Nut M14 2 0P 4EA Mounting Frame LH 1EA Mounting Frame RH 1EA Hex Head Bolt M12 1 75P 6...

Page 43: ... Head Bolt M14x2 0Px60L 4EA Hex Head nut M14x2 0P 4EA Spring Washer 14 4EA 44 Spring Washer 14 4EA Hex Head Bolt M14x2 0Px45L 4EA Spring Washer 14 4EA STEP 6 STEP 6 STEP 6 STEP 6 Install Boom Ass y Hang the groove on the pin located on Mounting Frame Loader Loader Loader Loader Mounting Frame Mounting Frame Mounting Frame Mounting Frame 44 ...

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