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LORD USER INSTRUCTIONS

LORD Fusor

®

 802HD/804HD/805HD/806HD 

High Defi nition Sealer

LORD Fusor

®

 802HD/804HD/805HD/806HD high 

defi nition sealer duplicates the look and function of 
OEM sealers, including sound deadening material, 
wheel house coatings and weld through sealers. Fusor 
high defi nition (HD) sealer can be used as a beadable 
sealer, applied with Fusor manual dispensing gun (Stock 
#313) for any standing or tooled beads, or can be spray 
applied using Fusor sprayable seam sealer dispensing 
gun (Stock #312). Fusor HD sealer can be used on 
bare and primed metal in conjuction with Squeeze Type 
Resistance Spot Welding (STRSW). Other substrates 
include SMC and Fiberglass

®

Fusor HD sealer is available in the following colors:

• White – Fusor 802HD Sealer
• Gray – Fusor 804HD Sealer
• Black – Fusor 805HD Sealer
• Beige – Fusor 806HD Sealer

Usage

Spray Application

1.  If sealing bare metals, scuff the metal surface with 

a red scratch pad. Blow off area with dry, fi ltered 
compressed air.

2.  If sealing primed metals, prime the surface using 

a two-component primer according to paint manu-
facturer’s instructions. Scuff the primed surface with 
a red scratch pad. Blow off area with dry, fi ltered 
compressed air.

3.  Cut cartridge tip and puncture foil seal.
4.  Insert cartridge into Fusor sprayable seam sealer 

dispensing gun (Stock #312). Unscrew and remove 

tube base; insert cartridge without rotating tube; 
rescrew base for a tight seal (see Illustration A).

5.  Adjust the air pressure and spray pattern of 

dipsensing gun to achieve the desired texture and 
pattern. The texture and pattern will vary with gun 
distance from the part. A spray out test panel of 
Fusor HD sealer is recommended.

6.  If needed, paint per manufacturer’s recommenda-

tions immediately or within 30 days.

For more application information, refer to www.lord.com/
fusor for standard operating procedures or access 
application videos by QR code (on back).

Technical Data

Skin Time*, minutes @ 70°F (21°C) 

20-45

Paint Time @ 70°F (21°C) 

immediately or up to

 

30 days without a scuff

Elongation, % 

200

Chip Resistance 

Passed SAE J400

Corrosion Control 

60 cycles SAE J2334

* Skin time may vary depending on temperature and humidity.
Full cure strength is achieved in 24 hours at 70°F (21°C).

Cautionary Information

Before using this or any LORD product, refer to the Mate-
rial Safety Data Sheet (MSDS) and label for safe use and 
handling instructions.

For industrial/commercial use only. 

Must be applied by 

trained personnel only. Not to be used in household 
applications. Not for consumer use.

Illustration A

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