Lincoln Electric MAGNUM PRO AL G225A Manual Download | Manualshive

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Summary of Contents for MAGNUM PRO AL G225A

Page 1: ......

Page 2: ...SPECIAL SITUATIONS ...

Page 3: ...3 SAFETY ...

Page 4: ...4 SAFETY ...

Page 5: ...5 SAFETY Get the free mobile app at http gettag org ...

Page 6: ...NOTES ...

Page 7: ...tion B 1 Controls and Settings B 1 Poentiometer B 1 Micro Switch B 1 Trigger Sensitivity B 1 Sensitivity Adjustment B 1 Drive Roll and Idler Rolls B 1 Drive Roll Installation and Removal B 1 Idler Roll Installation and Removal B 1 General Options Accessories Section C Cable Covers C 1 Contact Tips C 1 Nozzles C 1 Gun Tubes C 1 Maintenance Section D Recommended Spare Parts List D 1 Troubleshooting ...

Page 8: ...ater Cooled 450 Amps 25 Volts K3355 12 Pin Air Cooled 225 Amps 25 Volts K3357 12 Pin Water Cooled 450 Amps 25 Volts INSTALLATION MAGNUM PRO AL Gun WIRE CAPACITY 030 1 16 0 8mm 1 6mm aluminum and cored wire SUPPORT EQUIPMENT REQUIRED C V or C C Power Source of sufficient capacity for your needs Regulated gas supply and hoses Properly sized power leads from power source to wire feeder and ground Wat...

Page 9: ... over a barbed fitting and is secured by twisting the hose retainer to the end of the hose The opposite end of the BLUE hose pushes into a threaded coolant fitting The RED coolant return hose pushes over the barbed fitting in the Power Manifold The opposite end of the RED hose pushes into a threaded return hose of the coolant recirculator Both threaded fittings on the end of the BLUE and RED hoses...

Page 10: ...A 3 INSTALLATION MAGNUM PRO AL Gun INSTALLATION GUN END AIR COOLED Conduit Spiral Wrap p n S29830 94 Power Cable Spiral Wrap Conduit ...

Page 11: ...nnect the torch from the cabinet and clip the wire Figure 2 The gun is to run with the wire cut off at the front panel of the feeder and pull wire through conduit only Figure 3 Figure 1 4 Using a stopwatch press the trigger for ten seconds Measure from the tip of the torch to the end of the wire Figure 4 The number you are trying to achieve is just below 60 inches 360 inches in 1 min is the same a...

Page 12: ...in torch If you run all the wire out of the torch re install the torch and feed wire just like you are changing a spool of wire 8 Feed any remaining wire out of the torch install the torch back onto the wire feeder and engage the drive motor 9 Input all of the settings recorded in step 1 turn on the water re circulator if applicable and connect the ground 10 Your torch is now timed to run a fracti...

Page 13: ...ent With the wire feeder turned on with or without welding wire loaded turn the screw in until the micro switch is activated Once activated the gun and wire feeder motors will begin feeding wire Retract the screw accordingly until the system is deactivated and adjusted to the operators liking DRIVE ROLL AND IDLER ROLLS Drive Roll Installation and Removal NOTE Neither of the handles needs to be rem...

Page 14: ...m 5 pc KP3374 030A 035 0 9 mm 044 1 1 mm 5 pc KP3374 035A 3 64 1 2 mm 060 1 5 mm 5 pc KP3374 364A 1 16 1 6 mm 085 2 15 mm 5 pc KP3374 116A Contact Tips 550A Series Wire Size Tip ID Part No 030 0 8 mm 041 1 0 mm KP2745 030A KP2745 030A B100 035 0 9 mm 044 1 1 mm KP2745 035A KP2745 030A B100 3 64 1 2 mm 053 1 35 mm KP2745 364A5356 3 64 1 2 mm 060 1 5 mm KP2745 364A KP2745 364A B100 1 16 1 6 mm 085 2...

Page 15: ...60 1 5 mm KP2744 364A KP2744 364A B100 1 16 1 6 mm 085 2 16 mm KP2744 116A KP2744 116A B100 Use of tip removal tool P N S29830 73 is recommended when using WC nozzle KP3375 1 Sold in quantity of 100 Nozzle I D Part No 5 8 15 9 mm KP3375 1 Standard furnished with gun Gas Nozzle Assy Nozzle ID Part No 5 8 15 9 mm KP2742 1 62R KP2746 1 Gas Diffuser 350A ea KP2746 1 B25 Gas Diffuser 350A 25 pcs KP3982...

Page 16: ...3991 50 Door S29830 15 Trigger Assy Kit S29830 48 Potentiometer Kit S29830 50 Handle Kit S29830 45 Micro Switch Kit S29830 47 Drive Roll KP3390 1 Drive Roll Removal Tool K3987 1 Idler Roll Kit KP3992 1 Contact Tip Removal Tool K3986 1 O Ring Kit S29830 83 Hardwares Kit S29830 51 Noalox Kit S29830 52 KNURLED INSULATED DRIVE ROLL KP3390 1 MICRO SWITCH ASSEMBLY S29830 47 CONTACT TIP REMOVAL TOOL SHOW...

Page 17: ...E 1 TROUBLESHOOTING MAGNUM PRO AL Gun ...

Page 18: ...ire feeds but welding wire is not energized Loose or no cable connections Check all power connections Welding power source Check power source Wire feeds erratically Dirty or worn conduit Replace conduit Wrong size contact tip See Contact tip table Idler roll stuck Replace if damaged Wire feeds one speed only Bad potentiometer Check with meter Broken electrical cable Check potentiometer wires for c...

Page 19: ...S29830 13 Motor 24VDC Standard 8 included in S29830 51 Scr FH Phil 82 4 40 x 3 8 SST 9 Scr FH Phil 82 4 40 5 8 SST 10 Scr Button 4 40 x 1 2 SST 11 Wshr SPR LK 6 SST 12 Scr Soc HD Cap 4 40 SST 13 included in S29830 45 Screw SHC 4 40 x 1 2 SST 14 included in S29830 51 Scr SHC 6 32 x 3 8 SST 15 Scr Soc HD Cap 1 72 x 3 8 LG SST 16 For reference only Label 17 S29830 98 Handle Decal 18 included in S2983...

Page 20: ...4 included in S29830 51 Scr Soc HD Cap 4 40 SST 5 S29830 88 0 29 x 0 047 x 0 32 Comp Spring 6 S29830 89 1 8 x 7 8 SST Dowel Pin 7 included in S29830 51 Idler Adjusting Screw 8 S29830 86 Idler Arm 9 S29830 87 Clamp Body 10 KP3390 1 Assy Drive Roll Insulated Knurl FRONT BODY ASSY DIAGRAM MAGNUM PRO AL GUN K3355 K3356 K3357 K3358 ...

Page 21: ... 3 Insulator Gun Tube 4 included in S29830 83 O Ring 0 489ID x 0 07W 5 O Ring 0 301ID x 0 07W 6 S29830 90 Ring Ret Ext 1 4OD x 0 023W 7 See Consumable Section for options and part numbers 8 KP3376 1 Liner Package 9 See Consumable Section for options and part numbers 10 11 A W GUN TUBE ASSY DIAGRAM MAGNUM PRO AL GUN K3355 K3356 ...

Page 22: ...O Rings 5 included in S29830 83 O Ring 489 ID x 07 W 6 O Ring 301 ID x 07 W 7 S29830 90 Retaining Ring 5 8 Shaft 8 S29830 91 Ring Ret 0 500 Dia Shaft Spiral SST 9 See Consumable Section for options and part numbers 10 S29830 93 Retaining Nut W C 11 KP3376 1 Liner Package 12 See Consumable Section for options and part numbers 13 W C GUN TUBE ASSY DIAGRAM MAGNUM PRO AL GUN K3357 K3358 ...

Page 23: ...uded with item 26 14 Tie Wrap Low Prof 14 9 16LG Blk included with item 6 15 Retainer 5 16 Hose S29830 14 16 Swivel Joint Molded S29830 11 17 Handle Kit Includes item 9 S29830 46 18 19 Gas Hose S29830 21 S29830 22 S29830 23 S29830 24 20 Conduit Liner KP3991 15 KP3991 25 KP3991 35 KP3991 50 21 Assy Teflon Tube Conduit S29830 25 S29830 26 S29830 27 S29830 28 22 Heat Shrink Tubing 1 2 Dia x 1 Lg For ...

Page 24: ... Swivel Joint Molded Magnum Pro AL Gun S29830 11 16 Handle Kit includes item 8 S29830 46 17 18 Assy Hose Water RED S29830 16 19 Assy Hose Water BLUE S29830 17 S29830 18 S29830 19 S29830 20 20 Assy Gas Hose S29830 21 S29830 22 S29830 23 S29830 24 21 Conduit Liner KP3991 15 KP3991 25 KP3991 35 KP3991 50 22 Conduit Tef Tube S29830 25 S29830 26 S29830 27 S29830 28 23 Heat Shrink Tubing 1 2 Dia x 1 LG ...

Page 25: ...GNUM PRO AL Gun No Part No Description 1 included in S29830 51 Set Screw Conduit 2 S29830 95 Fitting 1 8ID x 1 16 27 NPT 3 Not available separately POWER MANIFOLD ASSY DIAGRAM MAGNUM PRO AL GUN K3355 K3356 K3357 K3358 ...

Page 26: ...F 8 DIAGRAMS MAGNUM PRO AL Gun Models K3356 and K3358 Models K3355 and K3357 ...

Page 27: ...NOTES ...

Page 28: ......

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