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toyota tacoma

LEITNER

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Summary of Contents for ACS FORGED

Page 1: ...LEITNERDESIGNS COM SALES LEITNERDESIGNS COM 949 395 3049 V1 Page 1 toyota tacoma LEITNER ...

Page 2: ...ota Tacoma Short Bed 04 73 FA 1329 2016 2020 Toyota Tacoma Long Bed TOOLS REQUIRED Torque wrench 4mm HEX BIT socket 5mm HEX BIT socket 6mm HEX BIT socket 13MM WRENCH TOOLS Included t40 torx t55 torx INSTALLATION TIME SKILLLEVEL 3 intermediate 2 3 Hours Basic knowledge of hand tools required 1 2 4 3 INSTALLATION INSTRUCTIONS LEITNERDESIGNS COM SALES LEITNERDESIGNS COM 949 395 3049 V1 Page 2 ...

Page 3: ...lling Active cargo system 4 Lay down a large area of carpet or blankets as a work area to avoid scratching parts during assembly 5 Two extra rivet nuts are included in case you make a mistake during assembly 6 Take your time to do it right measure twice drill once 7 Although the Active Cargo System is light having a friend to help is recommended ASSEMBLY OVERVIEW LEITNERDESIGNS COM SALES LEITNERDE...

Page 4: ... ACTIVE CARGO SYSTEM hardware V1 Page 4 short t nut x4 long t nut x8 single t nut x4 m8 t bolt x4 endcap x4 knob x4 m10 x 25 x8 m8 x 20 x12 m8 x 14 x16 m8 nut x6 rail bolt x6 ...

Page 5: ...P STATIONARY load BAR BRACKET long T Nut m8 x 14 Install 2 M8 x 14 bolts through bracket and thread into long T nut do not tighten at this time Repeat steps below for second bracket set aside for use in a later step ...

Page 6: ... load BAR BRACKETS V1 Page 6 Install 2 M8 x 14 bolts through bracket and thread into long T nut do not tighten at this time Repeat steps below for second bracket set aside for use in a later step long T Nut m8 x 14 ...

Page 7: ... to this illustration at any time to clarify part location V1 Page 7 STOP PLEASE READ TWO 2 M8 T BOLTS NEED TO BE SLIDE INTO THE UPPER MOST T TRACK BEFORE ASSEMBLING THE UPRIGHTS IF YOU FORGET THIS STEP YOU WILL NOT BE ABLE TO INSTALL THE SLIDING LOAD BAR BRACKETS ON PAGE 22 WE WILL REMIND YOU TO DO THIS AGAIN SO DONT MESS THIS UP m8 t bolt A UPRIGHT B UPRIGHT TOP BAR DRIVER RAIL STATIONARY CROSS ...

Page 8: ...X 20 BOLTS INTO THE SHORT T NUT DO NOT TIGHTEN AT THIS TIME THREAD ONE M8 X 16 BOLTS INTO EACH ONE OF THE SINGLE T NUTS DO NOT TIGHTEN AT THIS TIME set aside for use in a later step V1 Page 8 ASSEMBLE driver side upright A M8 X 14 M8 X 14 2x M8 X 20 2x SINGLE t NUT SHORT t NUT ...

Page 9: ...ng diagram THREAD TWO M8 X 20 BOLTS INTO THE SHORT T NUT FIG A DO NOT TIGHTEN AT THIS TIME THREAD TWO M8X 20 BOLTS THROUGH CROSS BAR BRACKET AND UPRIGHT INTO LONG T NUT FIG B DO NOT TIGHTEN AT THIS TIME THREAD TWO M8X 16 BOLTS THROUGH CROSS BAR BRACKET INTO LONG T NUT FIG B DO NOT TIGHTEN AT THIS TIME 2x M8 X 20 SHORT T NUT FIG A FIG B ...

Page 10: ...SURE YOU Slide THE TWO 2 T BOLTS INTO THE UPPER MOST T TRACK V1 Page 10 ASSEMBLE driver side top bar 1 2 DETAIL 1 DETAIL 2 STOP PLEASE READ TWO 2 M8 T BOLTS NEED TO BE SLIDE INTO THE UPPER MOST T TRACK BEFORE ASSEMBLING THE UPRIGHTS IF YOU FORGET THIS STEP YOU WILL NOT BE ABLE TO INSTALL THE SLIDING LOAD BAR Brackets ...

Page 11: ... 40 Ft lb using a 6mm allen wrench Torque all M8 bolts installed in previous step to 18 ft lb using a 5mm allen wrench Important Tighten M10x25 rail bolts first then torque the m8 bolts ASSEMBLE driver side RAIL Tighten all M8 bolts to 16 ft lb m10 x 25 m10 x 25 ...

Page 12: ...can refer back to this illustration at any time to clarify part location STOP PLEASE READ THE TWO 2 M8 T BOLTS NEED TO BE SLIDE INTO THE UPPER MOST T TRACK BEFORE ASSEMBLING THE UPRIGHTS IF YOU FORGET THIS STEP YOU WILL NOT BE ABLE TO INSTALL THE SLIDING LOAD BAR BRACKETS ON PAGE 22 WE WILL REMIND YOU TO DO THIS AGAIN SO DONT MESS THIS UP A UPRIGHT B UPRIGHT TOP BAR RAIL STATIONARY CROSS BAR BRACK...

Page 13: ... TWO M8 X 20 BOLTS INTO THE SHORT T NUT DO NOT TIGHTEN AT THIS TIME THREAD ONE M8 X 16 BOLTS INTO EACH ONE OF THE SINGLE T NUTS DO NOT TIGHTEN AT THIS TIME set aside for use in a later step ASSEMBLE passenger side upright b M8 X 14 M8 X 14 2x M8 X 20 2x SINGLE t NUT SHORT t NUT ...

Page 14: ... SHORT T NUT FIG A DO NOT TIGHTEN AT THIS TIME THREAD TWO M8X 20 BOLTS THROUGH CROSS BAR BRACKET AND UPRIGHT INTO LONG T NUT FIG B DO NOT TIGHTEN AT THIS TIME THREAD TWO M8X 16 BOLTS THROUGH CROSS BAR BRACKET INTO LONG T NUT FIG B DO NOT TIGHTEN AT THIS TIME M8 X 14 M8 X 20 2X long t nut M8 X 20 M8 X 14 2x M8 X 20 SHORT T NUT FIG B FIG A ...

Page 15: ...me NOTE MAKE SURE YOU SLide THE TWO 2 T BOLTS INTO THE UPPER MOST T TRACK ASSEMBLE passenger side top bar DETAIL 1 DETAIL 2 STOP PLEASE READ TWO 2 M8 T BOLTS NEED TO BE SLIDE INTO THE UPPER MOST T TRACK BEFORE ASSEMBLING THE UPRIGHTS IF YOU FORGET THIS STEP YOU WILL NOT BE ABLE TO INSTALL THE SLIDING LOAD BAR Brackets ...

Page 16: ...e to 40 Ft lb using a 6mm allen wrench Torque all M8 bolts installed in previous step to 16 ft lb using a 5mm allen wrench Important Tighten M10x25 rail bolts first then torque the m8 bolts ASSEMBLE passenger side RAIL Tighten all M8 bolts to 16 ft lb m10 x 25 m10 x 25 ...

Page 17: ...V1 Page 17 Remove two M8x14 screws from the upright Using these screws attach the Tacoma down tubes as shown ASSEMBLE Tacoma down tubes ...

Page 18: ...prep TACOMA BED Install three rail bolts into both the passenger and drivers side trail rails note you will need to remove the factory tie downs first V1 Page 18 ...

Page 19: ...V1 Page 19 prep TACOMA BED REMOVE THE 2 REAR BED BOLTS USING A T55 TORX WRENCH SET ASIDE FOR USE LATER REMOVE THE TWO REAR TIE DOWN RINGS USING A T40 TORX WRENCH SET ASIDE FOR USE LATER ...

Page 20: ...truck The D will be toward the tailgate Align the holes in the Upright supports with the holes in the floor of the trucked Replace bolts Detail A Using three M8 nut attach the assembly to the truck detail B Repeat steps for passenger side DETAIL A V1 Page 20 A B DETAIL A DETAIL b ...

Page 21: ...d BAR TO BRACKETS SLIDE THE 60 long load BARS ONTO THE T nuts IN THE stationary load BAR BRACKETS and center them on the rack Tighten the four M8 screws on the underside of the bracket using a 5mm allen wrench V1 Page 21 ...

Page 22: ...ASSEMBLE SLIDING LOAD BAR BRACKETS USING 2 rubber knobs per side SECURE THE rear CROSS BAR BRACKET AS FAR rearward AS POSSIBLE Detail A b V1 Page 22 DETAIL A DETAIL b A b ...

Page 23: ...ASSEMBLE REAR LOAD BAR TO BRACKETS SLIDE THE 60 long LOAD BARS ONTO THE T nuts IN THE REAR LOAD BAR BRACKETS and center them on the rack V1 Page 23 ...

Page 24: ... cross bar channel by pushing it into the t slot with the palm of your hand Note some trimming of the rubber tread strip might be necessary Install the four end caps into the ends of the cross bars check all fasteners installed in previous steps to ensure they are properly tightened V1 Page 24 ...

Page 25: ...s during the trip to ensure continued fastening security Check local and state laws governing projection of objects beyond the perimeter of a vehicle Be aware of the width and height of your cargo since low clearance branches bridges and parking garages can affect the load All cargo will affect the vehicle s driving behavior Never drive with any lock knob or rack in an open or unlocked position Al...

Page 26: ... under this warranty THE WARRANTY TIME PERIOD IS AS FOLLOWS 2 TWO YEARS FROM DATE OF PURCHASE high speed off road driving even with a light load can cause damage to the rack accessories and vehicle body Damage caused by high speed off road driving and abuse is not covered under warranty ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN ...

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