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Installation Manual

 

 

 

 
 
 

  ALPIN Z300       

 

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Summary of Contents for ALPIN Z300

Page 1: ...Installation Manual ALPIN Z300 V e r t i c a l p l a t f o r m l i f t ...

Page 2: ...l switches Height of the column is up to 5100 mm for a 4m lifting height and the weight ranges from 420 kg 2m lifting height to 580 kg 4m lifting height Upper landing gate frame The upper gate is supplied complete with a framed support structure acting as a sidewall Weight of this set ranges from 105 kg to 145 kg depending on the size of the lower frame Upper landing gate with frame Cover for top ...

Page 3: ...ty to the system The Platform Carriage The platform carriage is delivered assembled including the platform gate as specified in the order form If necessary you can change the direction of opening the gates on the installation site It is necessary to change the location of electronic locks Before the connection to the lift mast the cover sheet on the carriage must be removed Weight of the carriage ...

Page 4: ...n tower after you have removed the cover from the tower Each hook will be fix with 3 bolts Tight the bolts good After that you can fix the strap on the hooks and move the tower to the installation postion Hold the tower with the crane as long as you have fixed it with bolts to the concrete floor Hooks for the lifting of the tower ...

Page 5: ... On site requirements for installation As preliminary work a concrete foundation for anchoring the bottom plate has to be created Please see below dimensions for solid foundation It is always necessary to provide drainage of rain water from the platform area ...

Page 6: ...ation site Depending on the length and weight of the mast a forklift or a cable pull will be necessary to erect the lift mast Step 2 Connect the connection beam to the upper level at the correct height according to installation drawing Step 3 Erect the tower in the correct place and fix it to the connection beam ...

Page 7: ...y to the connection beam Step 5 Fix the mast and the upper landing gate frame to the floor Drill the holes with diameter of 12 mm for installation of anchor bolts 6pcs eg foot GVZ EXA 10 90 M10 L 165m After anchoring the mast and gate frame check again their vertical adjustment Step 6 Remove the front and rear bottom cover plates on the mast to allow for the connection to the platform carriage 2 s...

Page 8: ...e a jack lift to put the platform at a convenient working height Take off the front cover of the platform Take out the lower left and right rollers on the carriage which are screwed form the inside of the carriage Drive up the carriage so that the fixing plates of the platform can pass the mechanical limit block Drive the platform in so that the fixing plate hook aling with the roller fixing holes...

Page 9: ...ar under the fixing plate hook Fix the left and right rollers again to the carriage Drive up the carriage so that the platform rests on the rollers Now use the leveling screw to put the platform into horizontal level Then add the fixing security screws from behind into the provided treadhole Fixing holes in carriage Add rollers again and tighten scews from behind ...

Page 10: ... Step 8 Remove the transport screw on the top of the main tower marked in a red circle in the picture and mount instead the deliverd air vent screw This must not be forgotten Remove standard screw and put in ventilation screw Standard screw Ventilation screw ...

Page 11: ...the upper station is set to the maximum stroke of the platform as per installation drawing Adjustment is done by moving the bottom or top stop switches mounted on the console in the C profile after enabling the screws When adjusting the upper stop switch provide enough clearance to ultimate upper stop switch overrun switch Switches in carriage and lower tower Ultimate up limit switch Upper landing...

Page 12: ...nual Lehner Lifftechnik GmbH Switches in the upper tower The removable emergency hand wheel connection must always point to the upper stop to ensure safe access and manipulation Upper door zone switch Motor hand wheel safety switch ...

Page 13: ...Alpin Z300 13 Installation manual Lehner Lifftechnik GmbH Install the remaining panels and covers Sidewall covers Platform cover Cable covers Top tower cover Tower covers ...

Page 14: ...k should be adjusted Normaly the setting is done from the factory but sometimes it changes during transport and installation Fine adjustment can be done by the small bolt in the middle of the circle After correct adjustment fix the circle with the 2 small screws The door can be manually unlocked with the triangle key delivered with the unit ...

Page 15: ...Alpin Z300 15 Installation manual Lehner Lifftechnik GmbH Example of a standard model Alpin Z300 lifting height 2700mm ...

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