Leadshine ES Series Hardware Manual Download

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Hardware Manual of the Easy Servo Drives

ES-D508, ES-D808 & ES-D1008

Version 1.1

http://www.Leadshine.com

http://www.Leadshineusa.com

2013 Leadshine Technology Co., Ltd.

Summary of Contents for ES Series

Page 1: ...Hardware Manual of the Easy Servo Drives ES D508 ES D808 ES D1008 Version 1 1 http www Leadshine com http www Leadshineusa com 2013 Leadshine Technology Co Ltd ...

Page 2: ...ent Caution Make sure the power supply voltage dose not exceed the drive s input range Double check the connections and make sure the power lead polarity is correct Warning Do not set high current for small stepper motor It is possible that the motor will be damaged Caution Disconnect the motor from the load if you are not sure the move direction Adjust the axis in the center before trying to run ...

Page 3: ...onnections 11 Wiring Notes 12 Configuration 13 Configuring ES drive by the DIP Switches 14 ES D508 14 ES D808 ES D1008 14 Configuring ES drive in the PC Software 15 Rotating the Motor 16 Calculating Rotation Speed and Angle 16 Rotating the Motor by Motion Controller 16 Rotating the Motor in Self test Mode 16 Rotating the Motor in PC Software 16 Power Supply Selection 17 Regulated or Unregulated Po...

Page 4: ...iv Frequently Asked Questions 21 Problem Symptoms and Possible Causes 21 Warranty 22 Exclusions 22 Obtaining Warranty Service 22 Warranty Limitations 22 Shipping Failed Product 22 Contact Us 23 ...

Page 5: ... combines the best of servo and stepper motor technologies and delivers unique many capabilities and enhancements over both while at a fraction of the cost of a servo system Getting Start To get start you need one easy servo drive one easy servo motor stepper motor with encoder and an AC DC power supply to set up a minimum easy servo system A motion controller like indexer pulse generator or PLC i...

Page 6: ...r location of the ES D508 Control signals connectors including digital inputs and digital outputs Screw Terminal Blocks Encoder feedback signals connector HDD15 Power motor connector Screw Terminal Block RS232 Communication Connector RJ11 2 bit DIP Switch SW1 Direction SW2 Self test Indicator Green LED Power Red LED Fault ...

Page 7: ...of the ES D808 ES D1008 Control signals connectors including digital inputs and digital outputs Screw Terminal Block Encoder feedback signals connector Screw Terminal Block Power motor connector Screw Terminal Block RS232 Communication Connector RJ11 6 bit DIP Switch SW1 4 Micro Step SW5 Direction SW6 Self test Indicator Green LED Power Red LED Fault ...

Page 8: ...Wiring Diagrams Wiring diagram of the ES D508 and ES M3 series motors Wiring diagram of the ES D808 ES D1008 and ES M2 series motors Or RS232 Cable USB 232 Converter Motion Controller Encoder Cable must be used Power Extension Cable Power Supply ...

Page 9: ...e to Vdc terminal and connect the negative wire to GND terminal Note that the power should be switched off when you make any connections Note Do not exceed the input voltage range of the easy servo drive Please consult the Power Supply Selection chapter for the recommended supply voltage DC Power Connection of the ES D508 and ES D808 ES D1008 The ES D1008 can accept DC or AC power input There is n...

Page 10: ...9 ES M32320 Red Blue Black Power Extension Cable Power Cable leave the yellow green wire unconnected Connect Leadshine ES M3 series motors to ES D508 ES D808 ES D1008 and ES M2 Series Motors A power extension cable is needed to be connected between the ES M2 series motor and the ES D808 ES D808 One end of this power extension cable includes four flying wires You can connect these wires to the driv...

Page 11: ...ect the motor and ES D508 The drive will not work properly if you connect the motor s encoder cable to the ES D508 directly ES D508 Encoder Signal Connector Encoder Extension Cable ES M32309 ES M32320 Encoder Cable must be used Encoder connections between the ES D508 and ES M3 series motors ES D808 ES D1008 and ES M2 series motors The encoder output of the ES M2 series motor is a HDD15 connector w...

Page 12: ... VCC Step Direction Enable Controller R R R ES D508 R 0 if VCC 5V R 1K Power 0 125W if VCC 12V R 2K Power 0 125W if VCC 24V R must be connected to control signal terminal Control Signal Connector ES D808 ES D1008 VCC 5 24V R is not required Connect the ES D drives to the NPN sinking type controllers In a PNP sourcing type output the control signals are refer to the same ground terminal ES D Drive ...

Page 13: ...utputs are isolated and you can take them as electronic switch An upper resistor is used to limit the current Its resistance is depending on the input current requirement of the controller The source voltage for those outputs can also be 24V The resistor R is depending on the input current of the controller ES D Drive FAULT FAULT Fault Controller 5V INP INP In position Control Signal Connector R R...

Page 14: ...n your PC and make it ready for use later Connect ES D808 ES D1008 to PC A RS232 cable is needed for the communication between the drives and the ProTuner It will be shipped with the kit if you include it in the order It is also possible to make this cable by yourself One end of this cable is a RJ 11 header and the other end of cable is a 9 pin D Sub female connector If your PC does not have a ser...

Page 15: ...to control signal terminal Control Signal Connector 20 45VDC recommended leaving rooms for voltage fluctuation and back EMF of the motor U V W 1 2 3 Encoder Extension Cable ES M32309 ES M32320 Red Blue Black Encoder Cable must be used Power Extension Cable Power Cable leave the yellow green wire unconnected Typical connections of the ES D508 with controller of sinking output ES D808 PUL 1 DIR 3 PU...

Page 16: ...ove anti interference performance of the system it is recommended to use twisted pair shield cable l To prevent noise incurred in PUL DIR signal pulse direction signal wires and motor wires should not be tied up together It is better to separate them by at least 10 cm otherwise the disturbing signals generated by motor will easily disturb pulse direction signals causing motor position error system...

Page 17: ...re Adjustable Close loop Current Default 100 Software Adjustable Default 100 Software Adjustable Current Loop Kp Auto Tuning at Power up Auto Tuning at Power up Current Loop Ki Auto Tuning at Power up Auto Tuning at Power up Auto Tuning at Power up It is possible to disable this feature in the setup software in order to tune the current loop Kp and current loop Ki manually if the auto tuning resul...

Page 18: ...resolution and SW5 are used to set the default motion direction ES D808 ES D1008 Resolution Settings Steps Revolution SW1 SW2 SW3 SW4 Software Configured Default 400 on on on on 800 off on on on 1600 Factory Setting on off on on 3200 off off on on 6400 on on off on 12800 off on off on SW1 is used to reverse the default motion direction 6 bit DIP switches on ES D808 ES D1008 Set SW2 on to activate ...

Page 19: ...ing ES drive in the PC Software Consult the Connecting to PC Software chapter for how to connect the easy servo drive to PC Suppose the tuning software has been open click the Drive Parameters to open the Parameters window Double click the Value column to modify the parameter Don t forget to click Save to store the change to drive s NVM Consult the Configuration chapter for the recommended setting...

Page 20: ... pulse frequency then going to high One triggered edge of the pulse makes the motor move one micro angle There are no minimum speed limits for the ES servos however the maximum running speed will be determined by the input voltage current settings or maximum input frequency of the drive Rotating the Motor in Self test Mode When the drive is configured in self test mode by setting the SW2 to the ON...

Page 21: ...ow it s better to use lower supply voltage to decrease noise heating and improve reliability Regulated or Unregulated Power Supply Both regulated and unregulated power supplies can be used to supply the drive If regulated power supplies such as most switching supplies are indeed used it is important to have large current output rating to avoid problems like current clamp for example using 4A suppl...

Page 22: ...se only sufficiently high supply voltage for intended applications and it is suggested to use power supplies with theoretical output voltage of drive s minimum 10 to drive s maximum 10 leaving room for power fluctuation and back EMF Recommended Supply Voltage Both Leadshine s regulated and unregulated power supplies are specially designed for motion control Motor Drive Voltage Range Typical Voltag...

Page 23: ... holding current percentage similar to idle current of open loop stepper drives In normal working mode the ES monitors the actual shaft position all the time The current outputted to the motor changes dynamically based on the tracking error between the actual position and the commanded position Low holding current can reduce motor heating however also reduces the holding torque which is used to lo...

Page 24: ...ording to their priorities See the following protection Indications table for displaying priorities Priority Time s of Blink Sequence wave of RED LED Description 1st 1 0 2S 5S Over current protection 2nd 2 0 2S 0 3S 5S Over voltage protection 3rd 7 0 2S 0 3S 5S Position Following Error Over current Protection Over current protection will be activated when continuous current exceeds the limit or in...

Page 25: ...ion to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring Problem Symptoms and Possible Causes Symptoms Possible Problems No power Microstep resolution setting is ...

Page 26: ...ts returned to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow limitations on how long and implied warr...

Page 27: ...a areas 86 755 2640 9254 for Europe areas 86 755 2641 7617 for America areas Fax 86 755 2640 2718 Email sales leadshine com Technical Support Tel 86 755 2641 8447 86 755 2641 8774 86 755 2641 0546 Fax 86 755 2640 2718 Email tech leadshine com for All Leadshine U S A Address 25 Mauchly Suite 318 Irvine California 92618 Tel 1 949 608 7270 Fax 1 949 608 7298 Web http www leadshineUSA com Email sales ...

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