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LAUNCH

TLT830WA INSTALLATION MANUAL

1

INSTALLATION MANUAL

Contents

1 Precautions

…………………………………………………2

2 Structure and Working Principle

……………………….3

2.1 Structure …………………………………………………..3
2.2 Electrical Diagram………………………………………..4
2.3 Hydraulic Diagram………………………………………..5

2.4 Hydraulic Components in the Control Desk……………5
2.5 Pneumatic Diagram ……………………………………..6

3 Tools for Installation and Adjustment

…………………7

4 Unpacking

………………………………………………….7

5 Installation of the Lift

…………………………………….7

5.1 Overall Position……………………………………………7

5.2 Installation on Floor Surface……………………………..8
5.3 Installation on Ditch……………………………………....9
5.4 Control Desk Installation………………………………...10
5.5 Power Connection………………………………………..10
5.6 Hydraulic Hoses Connection…………………………….11
5.7 Anchoring………………………………………………….12
5.8 Air Hose connection……………………………………...13

6 Lift Adjustment

……………………………………………13

6.1 Preparation………………………………………………..13
6.2 Adjustment Procedure…………………………………...13

7 Parts List

…………………………………………………...14

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Summary of Contents for TLT830WA

Page 1: ...l Desk 5 2 5 Pneumatic Diagram 6 3 Tools for Installation and Adjustment 7 4 Unpacking 7 5 Installation of the Lift 7 5 1 Overall Position 7 5 2 Installation on Floor Surface 8 5 3 Installation on Ditch 9 5 4 Control Desk Installation 10 5 5 Power Connection 10 5 6 Hydraulic Hoses Connection 11 5 7 Anchoring 12 5 8 Air Hose connection 13 6 Lift Adjustment 13 6 1 Preparation 13 6 2 Adjustment Proce...

Page 2: ...direct or indirect damage to the product Installation and adjustment personnel must have certain hydraulic and electrical knowledge The operator must be given special training and be qualified Allow sufficient space for the lift so that operation should not be hindered Do not install the lift in an environment with extreme temperature and humidity conditions Keep it away from heating device faucet...

Page 3: ...00mm 13 4 74 8 Control Desk 安全齿啮合侧滑板锁紧注意事项一次举升上升一次举升下降二次举升上升二次举升下降紧急停止电源指示灯 550mm 21 7 880mm 34 6 Big Scissor Cylinder Safety Ratchet 280mm 11 1400mm 55 1 4000mm 157 5 340mm 450mm 13 4 17 7 Small Scissor Cylinder Small Scissors Platform Sideslip Plate Turn Table 550mm 21 7 Limit Switch 1 Limit Switch 2 Fig 1 ...

Page 4: ...ower the platforms Since the safety air valve YA4 is not active at this time and the safety ratchet will be engaged to prevent the platforms from lowering so that vehicle servicing can be carried out After servicing the vehicle press the big scissors DOWN button SB2 the solenoid valve YA1 relay KA and time relay KT will be actuated to supply oil to big scissor cylinders which in turn drives the pl...

Page 5: ...ers which in turn drives the small scissors rising Release the button SB3 the contactor KM and solenoid valve YA2 will be disconnected the motor is out of the power and the small scissors stop rising If keep on pressing SB3 the small platforms will reach to a certain height and touch the height limit switch SQ2 and the small scissors stop rising to protect the lift Press the small scissors DOWN bu...

Page 6: ... 12 High Pressure Stop Valve 5 Motor 17 Small Scissor Slave Cylinder 14 Big Scissor Master Cylinder 13 High Pressure Stop Valve 15 Big Scissor Slave Cylinder 16 Small Scissor Master Cylinder Z1 Big Scissors Master Cylinder Oil Hose F1 Big Scissors Slave Cylinder Oil Hose Z2 Small Scissor Master Cylinder Oil Hose F2 Small Scissors Slave Cylinder Oil Hose Fig 3 2 4 Hydraulic Components in the Contro...

Page 7: ...el the two platforms close the stop valve to master cylinder Z1 Z2 while open the stop valve to slave cylinder F1 F2 and then press UP button to charge oil to slave cylinder If two much oil charged press DOWN button to discharge the oil from slave cylinder to keep the two platforms at equal height After level adjustment change all stop valves back to normal working state 2 5 Pneumatic Diagram Fig ...

Page 8: ...curring keep the packing material away from children The packing materials need to be disposed of properly if they may contaminate the environment 5 Installation of the Lift 5 1Overall Position select lift installation site by the procedure listed below The lift can only be installed on the concrete slab the minimum thickness of the concrete slab is 200mm 7 9 and the minimum solidification time is...

Page 9: ...face Seeing as Fig 7 On a basis of overall width 2030 79 9 two chalk lines of parallel are drawn on concrete slab 1 and 2 the error should be within 3mm 0 1 Then draw four lines a b c d parallel to each other and perpendicular to line 1 and 2 Put both the master and slave units in the line frame Fig 7 Fig 7 Master unit Slave unit Drive in direction 2235mm 88 3200mm 126 2030 mm 79 9 560 mm 22 600 m...

Page 10: ...o the layout Fig 6 Install the cover plate for the hoses and cables if the lift is installed on the ground Fill the hydraulic oil to the oil tank with a proper quantity Do it carefully to prevent the dust or other pollution get to the oil 5 5 Power connection Open the door at the back of control desk Connect the limit switch 1 cables on terminal 5 7 and limit switch 2 on terminal 6 7 Then connect ...

Page 11: ...wering Valve Big Scissor Lifting Indicator Small Scissor Lifting Emergency Stop Small Air Valve Com 4x1 5mm 2 4x2 5mm 2 Com 3x1 5mm 2 3x2 5mm 2 Power Input To Motor Emergency Stop Limit Switch 1 2 Indicator Big Scissor Lifting Lowering Valve Small Air Valve Small Scissor Lifting Big Air Valve Fig 9 ...

Page 12: ...ety ratchet Connect other oil hoses according to the Fig 10 and tighten all fittings to prevent the oil leaking Open the big scissor slave cylinder stop valve F1 and close other stop valves Press the big scissors UP button to raise the platform of the slave platform to 1 5m 59 high Press SAFETY LOCK to engage the safety ratchet The two platforms must be locked on position of ratchet for fine final...

Page 13: ...te Insert the shims into both sides of the anchor bolts Tighten the nuts of the anchor bolts to fix the base plate Cautions To ensure safety and performance follow the installation procedures step by step Wearing the safety goggles Use the solid and hard alloy drill bit with Φ19mm 0 75 in diameter Don t use the drill bit which is worn more than the tolerance The drill bit is vertical to the drille...

Page 14: ... lifting state Press the big scissor UP button to raise the platforms release the button to stop the platforms rising Press the big scissor DOWN button the platforms rise a little automatically to release from the safety ratchet while the air cylinders push the safety covers away and the big scissor platforms will lower down Press the small scissor UP button to raise the small scissors platforms r...

Page 15: ...is only used as the information for the maintenance and repair Our company will not be liable for the use in other applications In case of damages to the components purchase can be made from the LAUNCH and its sales agents based on the material code No in the list ...

Page 16: ...12 55 15 103040110 Flat Washer 12 16 103200876 Left Auxiliary Arm 17 103260108 Bushing 3025 18 103260104 Bushing 3040 19 103200876 Right Auxiliary Arm 20 103200855 Cylinder Pushing Axle 21 103200860 AxleⅢ 22 103260109 Bushing 3030 23 103200861 AxleⅤ 24 103040170 Flat Washer 24 25 103040163 Spring Washer 24 26 103030135 Round Nut M24 1 5 27 103200858 AxleⅠ 28 103200866 RollerⅠ 29 103200862 Axle Ⅵ 3...

Page 17: ...LAUNCH TLT830WA INSTALLATION MANUAL 16 ...

Page 18: ...LAUNCH TLT830WA INSTALLATION MANUAL 17 ...

Page 19: ...103050020 Returning Ring 30 116 103260104 Bushing 3040 117 103260108 Bushing 3025 118 103040170 Flat Washer 24 119 103040163 Spring Washer 24 120 103030135 Round Nut M24 1 5 121 103260107 Bushing 2530 122 103200870 Cylinder Supporting Axle 123 103200865 Main Platform Roller 124 103010470 Screw M6 20 125 103200874 Roller Board 126 103201038 Bearing Groove 127 103201480 Sideslip Spring 128 103260116...

Page 20: ... TLT830WA INSTALLATION MANUAL 19 201 214 202 209 208 215 222 204 210 213 211 217 219 221 205 220 206 207 225 Z1 F2 224 209 212 203 223 F1 Z2 225 214 203 218 214 203 216 226 227 228 216 228 226 226 203 229 230 ...

Page 21: ...210 104990087 Hydraulic Hose 6II 500 211 103260117 Small Scissor Master Cylinder 212 104990091 Hydraulic Hose 6II 5400 213 103260120 Big Scissor Master Cylinder 214 103040157 Seal Gasket 14 215 104990090 Hydraulic Hose 6II 3000 216 103100189 Fitting 8 M8 217 103260118 Small Scissor Slave Cylinder 218 103260119 Big Scissor Slave Cylinder 219 103100164 Fitting 220 104990088 Hydraulic Hose 6II 1800 2...

Page 22: ...60383 Air Pressure Regulator and Filter 302 102990071 Air Connector APL6 02 303 102160380 T Air Connector APE6 304 102990066 Muffler 305 103200654 Plug 1 8 306 103160033 Solenoid Air Valve 4V210 08 DC24V 307 103100073 Plug 1 4 308 104990092 Air Hose PU0604 310 102990070 Air Connector APL6 01 311 201011076 Small Air Cylinder ...

Page 23: ...o Relay TH P12 405 102130034 Transformer JCY5 100 220V 380V 27V 406 102100084 Button LA39 11 K 407 102100090 Emergency Stop Button LA39 11 r 408 102990065 Power Indicator DC24V 410 102110051 Relay MY4NJ DC24V 411 102110067 Time Relay H3Y 2 DC24V 0 10S 412 102150042 Circuit Breaker DZ47 3 413 102270004 Bridge Rectifier KBPC25 10 414 102160379 Wiring Terminal TD15 24 415 102100087 Power Switch LW39B...

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