Lauda Proline RP 845 C Operating Instructions Manual Download

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Operating instructions

Read the operating manual before starting all work.

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Summary of Contents for Proline RP 845 C

Page 1: ...Operating instructions Read the operating manual before starting all work The right temperature worldwide 3rolLQH GLWLRQ 53 C 53 53 53 53 53 53 53 CRROLQJ WKHUPRVWDWV ZLWK 6PDrt RRO V VWHP ...

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Page 3: ...lling system version 2 13 Software Analog IO module version 3 14 Software Serial IO module version 3 22 Software Digital IO module version 3 14 Software Solenoid valve version 3 06 Software Ethernet module version 1 23 Software EtherCAT module version 1 06 Phone 49 0 9343 503 0 Fax 49 0 9343 503 222 E Mail info lauda de Internet http www lauda de Operating instructions PROLINE Edition X Cooling th...

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Page 5: ...perate the equipment Never operate the equipment without the heat transfer liquid Do not start up the equipment if it is damaged or leaking cable not only supply cable is damaged Switch off the equipment and pull out the mains plug for servicing or repair moving the equipment Drain the bath before moving the equipment Do not carry out any technical changes on the device Have the equipment serviced...

Page 6: ... FILLING AND DRAINING 22 6 3 HEAT TRANSFER LIQUIDS AND HOSES 23 6 4 CONNECTING EXTERNAL LOADS 25 7 Starting up 26 7 1 MAINS CONNECTION 26 7 2 SWITCHING ON 26 7 3 SWITCHING OFF STANDBY 28 7 4 KEY FUNCTIONS 28 7 4 1 General key functions and pilot lamps 28 7 4 2 Changing window information 32 7 4 3 Locking the keyboard 33 7 5 MASTER MENU STRUCTURE 35 7 6 COMMAND MENU STRUCTURE 36 7 7 IMPORTANT SETTI...

Page 7: ...ameter sets 77 7 13 4 Self Adaption 78 7 14 ALARMS WARNINGS AND ERRORS 80 7 14 1 Overtemperature protection and checking 80 7 14 2 Low level alarm and low level checking 82 7 14 3 High level settings 83 7 14 4 High level warning or alarm 84 7 14 5 Pump motor supervision Overload or blockage 85 7 14 6 Pump motor supervision Dry running 85 7 14 7 Fault list Alarms and Warnings 86 8 Interfaces Module...

Page 8: ...sal of the packaging 104 9 4 SERVICE ORDERING REPLACEMENT PARTS AND RATING LABEL 105 10 Accessories 106 11 Technical data and diagrams 108 12 Index 113 CONFIRMATION Explanation of signs Caution This sign is used where there may be injury to personnel if a recommendation is not followed accurately or is disregarded Note Here special attention is drawn to some aspect May include reference to danger ...

Page 9: ...r EU Domestic connection value 100 A Proline Edition X cooling thermostat Type 2 in accordance with DIN EN 61326 1 Emissions Class B in accordance with CISPR 11 the rest of the world outside EU Unrestricted Instructions for Class A digital devices USA This equipment has been tested and found to comply with the limits for Class A digital device pursuant to Part 15 of the FCC Federal Communication C...

Page 10: ...en changing the heat transfer liquid from water to a thermal transfer medium for temperatures above 100 C carefully remove all water residues including from the hoses and loads When doing this also open the screw plugs HKN 065 3 of the pump outputs and inputs and blow compressed air through all the pump outputs and inputs Risk of burning due to delay in boiling Withdraw the mains plug before clean...

Page 11: ... transfer liquid 6 3 The units are designed for operation with non flammable and flammable liquids to DIN EN 61010 2 010 Take care of the level of the heat transfer liquid 6 2 3 Compare the information on the rating label with the supply details 4 Connect the unit only to a socket with a protective earth PE connection 5 Check whether the main fuse switch at the back is in the On position 6 Switch ...

Page 12: ...rs Setpoint offset Brightness Contrast intern Pt100 extern Pt100 Device type Software Version Serial numbers Device data Error store Mode Baud rate RS485 address internal external Pt100 Analog interface RS232 485 Calibration Default Alarm Warning all default Basic window Standard window Super window Edit Default T il min T ih max Xp Tn Tv auto Td auto Kpe Tne Tve auto Tde auto Xpf Prop_E a off ext...

Page 13: ...e 16 Master control panel see page 16 Mains switch Pump connection at side Suction nozzle return to bath Bypass valve see illustration on next page Side pump connection Pump outflow pressure output Bath cover Recessed grip Grille on both sides Front cover closed Transport rollers concealed Feet concealed Front cover open Bath drain tap Bath drain nozzle Condenser ...

Page 14: ... lower section the integrated electrically heated cover plate and Command Console are connected Main fuse switch Connection socket 51H for refrigerating lower section Mains connecting lead Air intake to electronic head Rear pump connection Suction nozzle return to bath Rear pump connection Pump outflow pressure output Transport handle Rear grid Bypass valve in external position Side pump connectio...

Page 15: ...l display here in the standard window displaying the values Actual temperature Tint of internal bath temperature probe Setpoint temperature Tset Actual temperature Text of the external temperature probe Bath level Pump level Five soft key duo keys their associated functions are shown in the display Enter key Cursor key Decimal point or symbol Standby key brings the thermostat into the idle mode He...

Page 16: ...variable drive The pump power can therefore be optimally matched to the relevant task High pump pressure when for example long hoses pass to external loads or circulation is to be provided for a large bath Low pressure when the heat input into the bath must be low As a pressure suction pump the Varioflex pump enables the very effective supply of pressure sensitive glass reactors which have a minim...

Page 17: ...he SmartCool refrigeration equipment together with further transducers An external Pt100 can be connected via a socket 10S for the acquisition of an external temperature This value can be displayed and if required used as the controlled variable with external control Master switched on In this way the system controls the external measurement and not the outflow temperature 7 7 4 The safety system ...

Page 18: ...ents via the LAUDA equipment bus cooling section Command remote control external solenoid valve etc An RS 232 485 interface 65S at the back of the Command remote control 4 8 Interface modules accessories The Master and Command can be supplemented with further interface modules which are simply inserted into two module slots see Section 3 at the back of the control head The following modules are cu...

Page 19: ...s demanded by the controller To achieve this a number of sensors in the cooling circuit monitor the operating conditions The compressors are equipped with overtemperature cutouts which respond to the compressor temperature and the compressor current consumption In addition the refrigeration system is backed up by a pressure control device against over pressure The cooling unit is normally switched...

Page 20: ...cle YACE0100 1 Operating Instructions for all cooling thermostats LRT 914 2 1 Command remote control for all cooling thermostats LDSM2002 1 Software LAUDA Wintherm Plus for PC for all cooling thermostats HDQ 108 1 Bath cover at RP 845 RP 855 and RP 870 HDQ 109 1 Bath cover at RP 1840 RP 1845 and RP 3530 LCZ 9671 1 Bath cover for bath bridge heating at RP 890 and RP 1290 HKO 026 UD 413 2 Hose olive...

Page 21: ...d T piece adaptor cable for the LAUDA device bus into the 70S socket and secure it Connect it with the connection cable of the bath bridge heating Plug the bus connector of the Command console also into the 70S socket or into the T piece and secure it Further T adaptors are available as accessories EKS 073 Avoid condensation of air humidity Connect nitrogen or dry air with a low volume flow for su...

Page 22: ...y only be used below the flash point When using heat transfer oils note that they expand on heating approx 10 100 C With enclosed external loads the overall expansion takes place in the bath Ensure that with the connection of an external load the liquid level does not drop impermissibly due to filling the load top up with liquid if necessary Set the upper and lower temperature limits 7 8 3 in acco...

Page 23: ...B 214 LZB 314 Therm 250 50 250 Silicone oil 125 25 at 70 C 300 LZB 122 LZB 222 LZB 322 At higher temperatures Evaporation losses Use bath covers Only use distilled water or fully demineralized high purity water after adding 0 1 g of soda Na2CO3 sodium carbonate liter of water Risk of corrosion Water content falls with longer operation at high temperatures Mixture becomes flammable flash point 119 ...

Page 24: ...licone hose insulated 11 External Ø approx 30 mm 60 100 Water Water glycol mixture LZS 007 EPDM hose is not suitable for Ultra 350 and not suitable for mineral oils With silicone rubber silicone oils lead to substantial swelling never use silicone oil with silicone hoses Secure hoses against slippage with hose clips b Metal hoses in non rusting stainless steel with union nut M16 x 1 internal width...

Page 25: ...adient between bath and external load due to low flow rate Always ensure the largest possible passages in the external circuit If external control is to be used provide a Pt100 probe in the external load Section 7 7 2 and 7 7 4 When tightening the union nuts on the pump nipple AF 19 use a wrench AF 14 to counter the tightening torque see figure With loads at a higher position and with stationary p...

Page 26: ...witch at the back is in the On position Switch on the mains switch The green LED for Mains ON is lit 1 s an acoustic signal is emitted for about 1 second it is quite normal if the refrigerating machine makes a rattling sound for a few seconds The unit starts its self test All display segments and symbols appear for about 1 second The momentary bath temperature is displayed the pump starts provided...

Page 27: ... possible on Command remote control Command Language If the Command remote control is being switched on for the first time the illustrated window appears automatically enabling you to select the dialog language with the appropriate soft key The dialog language also can be changed later via Settings Basic settings Language Mark the required language with or Confirm the selection with Level alarm LE...

Page 28: ...pilot lamps Master Enter key From the actual value display at the main menu level activates input display flashes saves input display ceases to flash and menu point is left press for approx 3 seconds Exit function and returns to bath temperature display or Paging with keys is possible within the relevant level or setting of numerical values Speeds up entry by moving the counting position to the le...

Page 29: ...is active when the yellow LED is lit Cooling is active When the setpoint temperature is lowered it may take up to one minute before the blue LED is lit EXT The temperature of the external probe is displayed Command Enter key Confirm selection and go back one level End Soft key function to confirm a selection or input and to return to the main display window Escape key to quit a window without chan...

Page 30: ...y The contrast can be set in eight steps Screen There are four different screen displays available The screen is switched over with the soft key Screen 1 Basic window with the three most important items of information Tint current bath temperature Tset setpoint of the bath or external temperature Information Heating cooling Here heating is taking place at 55 3 and 0 0 cooling Soft keys Pump Set pu...

Page 31: ...th seven items of information Tint current bath temperature Tset setpoint Text current temperature on external probe if connected Overtemperature cut off point Tmax Pump level of the Varioflex pump Control variable to Tint or Text Information Heating cooling Soft keys see as above 4 Graphical measurement display All temperature values can be shown graphically against time 7 9 Pump Menu Screen Tset...

Page 32: ...it is done Open the unit parameter menu via the soft key Menu With and change from Settings Display Data Standard Window Edit or takes you to the illustrated window and marks T max as illustrated Confirm selection with or End or quit the window with without any changes being made Pump Menu Screen Tset Tfix Tint C 25 01 Tset C 25 00 Level 4 Text C 25 02 Pump 3 Pump Menu End Tset Tfix Edit Default B...

Page 33: ...AFE Locking and hold pressed simultane ously for 3 s SEt appears for 3 seconds then the segments of the first right hand 0 are formed hold both keys pressed until this display is completely visible SAFE flashes briefly and the display returns to the actual temperature The Master keyboard is now locked The SAFE display signals the locked state when any Master key is pressed Unlocking and hold press...

Page 34: ...kips back to the previously set Screen mode The soft key boxes are now blank indicating that the keyboard is locked On pressing any Master key the display appears Keyboard locked Unlocking Press and then and hold pressed simultaneously for three seconds The unlocking window appears Hold both keys pressed until the progress bar is completely filled Then the display skips back to the previously set ...

Page 35: ... U24 Act val 24V voltage in V Section 9 2 4 PU 1 Current consumpt pump I Section 9 2 4 PU P Power consumpt pump W Section 9 2 4 PU n Pump speed rpm Section 9 2 4 nF 50 Mains frequency Hz Section 9 2 4 nU Mains volt of rated volt Section 9 2 4 LE Bath level cm Section 9 2 4 tE Pt Extern temp Pt100 Section 9 2 4 tEAnA Ext temp analog interf Section 9 2 4 tESEr Ext temp RS232 485 Section 9 2 4 iSEt C...

Page 36: ...fset Brightness Contrast intern Pt100 extern Pt100 Device type Software Version Serial numbers Device data Error store Mode Baud rate RS485 address internal external Pt100 Analog interface RS232 485 Calibration Default Alarm Warning all default Basic window Standard window Super window Edit Default T il min T ih max Xp Tn Tv auto Td auto Kpe Tne Tve auto Tde auto Xpf Prop_E a off external Pt100 RS...

Page 37: ...nctions and pilot lamps Wait 4 seconds or Display flashes 4 seconds new value is automatically accepted or value is accepted immediately with Enter key For safety reasons the setpoint can only be set up to 2 C above upper limit of the operating temperature range for the relevant device type In the following cases the manual setpoint entry is blocked Setpoint is taken from the analog module from th...

Page 38: ...e and then change it with or Confirm the value with or quit the window with without having made any changes Two other ways of entering the setpoint With the soft key Tfix open the window shown on the left The setpoints which you last entered are shown in the right hand column In the illustrated screen the last setpoint was 80 0 C To accept an earlier setpoint enter the right hand column with and s...

Page 39: ...e measurement channel 2 can be used as the controlled variable for the bath temperature in applications with a noticeable temperature gradient between the internal bath temperature and an external load The setup is described in Section 7 7 4 With the function described in the following you only change over the display External actual temperatures can also be read in by interface modules 8 Connecti...

Page 40: ...modules 8 7 7 3 Setting pump power or standby With the Proline Varioflex pump eight pump levels are available with which the bath circulation flow rate and pressure the noise generated and the mechanical heat input can be optimized This is particularly advantageous with coolers With smaller coolers e g RP 845 without an external load Power Level 3 to 4 is practicable and sufficient Master Pu and 1...

Page 41: ...ng settings actions may start the thermostat unintentionally from the standby mode A previously activated timer mode 7 11 because a started time continues to run Start command via interfaces 8 7 7 4 Activating external control An external temperature probe can be connected to the Proline Thermostats How this is done is explained in Section 7 7 2 If the bath temperature is to be controlled using th...

Page 42: ...imum heating power of 3 5 kW is then also reduced accordingly Take into account whether other loads are still connected to the fused circuit or whether your Proline Thermostat is the only load or Change temperature probe source 1 for the internal probe EP only when an external probe is connected EA only when an analog module is connected and configured ES only when a serial module is connected and...

Page 43: ...pted with the Enter key Command Current Consumption Open the device parameter menu via the soft key Menu With the cursor keys change further to Settings Basic settings Current Consumpt 16 0 A is presently active Open the settings window with Change the current with cursor or soft keys and accept with or End or quit the window with without making changes Cur C Pump Menu End Tset Tfix 16 0 A Display...

Page 44: ... can be set under Format of date 7 7 7 Display resolution setting The Command version allows for different resolutions of the displayed temperature Command Display resolution Open the device parameter menu via the soft key Menu With the cursor keys continue to Settings Display resolution Help Menu Screen Tset Tfix 6 7 8 9 0 1 2 3 4 5 Enter time 15 38 12 Pump Menu End Tset Tfix Set time Set date Ti...

Page 45: ...Call setpoint resolution S The current setting is displayed here 1 for the works setting of 0 1 C The resolution display 1 flashes or 1for 0 1 C 01 for 0 01 C Wait 4 seconds or Display flashes 4 s new value is automatically accepted or the value is immediately accepted with the Enter key 7 8 2 Defining the type of start mode Usually it is desirable that the thermostat carries on operating again af...

Page 46: ...the mains voltage is restored after an interruption standby is activated in the MNAn mode and StArt is displayed You can quit the standby mode with Command Auto start Open the device parameter menu via the soft key Menu With the cursor keys continue to Settings Basic settings Auto start On is currently active If the standby mode is to be activated after a mains interruption select Off with or Acce...

Page 47: ...ll the start option tih maximum temperature or with 4x tiL minimum temperature The maximum temperature can be changed here The minimum temperature can be changed here The maximum temperature minimum temperature is displayed flashing or Set the required limit temperature Wait 4 seconds or Display flashes 4 s new value is automatically accepted or Value is immediately accepted with the Enter key Com...

Page 48: ...tq in the following submenu the relative setpoint Set and the source of the actual value can be entered Continue with The offset operating mode is currently deactivated To activate it press and with change to EP external Pt100 EA external via analog module or ES external via serial module Wait 4 seconds or Display flashes 4 s new value is automatically accepted or value is immediately accepted wit...

Page 49: ... confirm with Interfaces e g RS 232 are only displayed if a valid setpoint has already been transmitted With the cursor keys continue to Setpoint offset The standard value is 0 00 C Open the left hand window with Enter the desired temperature Accept the change with quit the window with without making changes Pump Menu End Tset Tfix Off extern Pt100 RS232 Offset source Setpoint offset Help Menu Scr...

Page 50: ... to the next menu until End appears Press this key Command Works settings Open the device parameter menu via the soft key Menu With the cursor keys continue to Settings Works settings The window shown opposite appears Master and then only control par int is shown as a possible choice There are however various possibilities which can be selected with or Under All modules Master Command and all conn...

Page 51: ...y control para ext similar for external only miscellaneous which resets setpoint pump level maximum current consumption control to internal and auto start to Auto Under Command all command settings are reset with All default Confirm selection with Confirm the control dialog shown on the left with or cancel with Return to measurement window with End or Pump Menu End Tset Tfix Confirm input Enter ke...

Page 52: ... set volume here 2 is displayed The volume display flashes or Select volume 0 off to 3 loud You hear the alarm or warning tones at the selected volume Wait 4 seconds or Display flashes 4 s new value is automatically accepted or Value is immediately accepted with the Enter key Command Sounds Open the device parameter menu via the soft key Menu With the cursor keys continue to Settings Basic Setting...

Page 53: ... CAL 1 3x to MNEnu 2x to CAL Call the offset adjustment of the internal temperature probe CAL CAL 1 is displayed 3 seconds The actual value of the bath temperature is displayed flashing or Set the value which you have read from the calibrated reference measurement device with glass thermometers consider the correction where applicable The entered value is accepted and donE is displayed Command Cal...

Page 54: ...entionally the works setting can be restored with this function Master dEF 1 3x to MNEnu 2x to CAL 1x Call offset works setting for the internal temperature probe dEF 1 dEF 1 is displayed 3 sec The works setting is accepted after pressing for 3 seconds and donE is displayed Command Default Open the device parameter menu via the soft key Menu With the cursor keys continue to Settings Calibration in...

Page 55: ... nearly by the external temperature probe into the consumer bath according to the details on the calibration certificate Master CAL E 3x to MNEnu 2x to CAL 2x Call the offset adjustment for the external temperature probe CAL E Continue as described in 7 8 7 for the internal temperature probe Command Calibration Open the device parameter menu via the soft key Menu With the cursor keys continue to S...

Page 56: ...u 2x to CAL 3x Call the offset works setting for the external temperature probe dEF E Continue as described in 7 8 8 for the internal temperature probe Command Default Open the device parameter menu via the soft key Menu With the cursor keys continue to Settings Calibration extern Pt100 Default The adjacent window appears Confirm selection with Continue as described in 7 8 8 for the internal tempe...

Page 57: ...defines whether the axis label is to be invisible or visible Sample time defines with which time interval the measurements are recorded 5 possibilities are offered From 2s max 1h45min up to 2min max 105h Time axis defines over which time range the measurements are to be displayed With Automatic the program finds the optimum display From 9min up to 144h Time base defines whether scaling is to be ca...

Page 58: ... case be changed with Enter the desired new value in the changes window in the usual way When setting the minimum value the largest permissible value here 26 90 C since the maximum value is 27 C is stated When setting the maximum value it is conversely the minimum value which is entered However if a value is entered which exceeds the other corresponding limit then this warning is issued Warning Va...

Page 59: ... target temperature i e the temperature at the end of the segment and the duration from the start to the end of the segment Step Without any specified time the final temperature is approached as quickly as possible Temperature hold phase No temperature change i e the temperatures at the start and end of a segment are the same The programmer can be controlled or changed via the RS 232 interface the...

Page 60: ...ent time or tolerance Section 7 10 4 The field tolerance refer to the above program table and the graph below It facilitates exact conformance to the dwell time at a specified temperature Segment 1 is not processed until the bath temperature is within the tolerance range so that the ramp Segment 2 starts delayed at A tolerance range which is too tight can however also cause undesired delays In par...

Page 61: ...e selected program can be 1 started Start 2 paused Hold 3 continued Continue or 4 terminated Stop In addition the standby key stops the programmer Pause operation After standby is deactivated the programmer goes on Commands which depending on the situation cannot be executed are not displayed Continue therefore only appears when Hold has been activated Once the start has been confirmed with Prog 1...

Page 62: ...e runs with the last setpoint setting Continuation of a program paused with Hold occurs using Continue which is obtained with In addition the standby key stops the programmer The pump heater and cooling unit are switched off Follow the safety information 7 7 3 After pressing the standby key again the programmer returns to the previously selected operating mode Pause or active operation depending o...

Page 63: ... segment If a segment time 999 h 59 min is required then this time must be shared over a number of consecutive segments Entering a program Program example 7 10 1 Command Programmer Program1 Edit Modify In the Edit menu one can Modify or Delete a program Press the key Continue to Modify with the key There is the possibility of modifying single segments i e segments can be entered as new changed and...

Page 64: ...ter the time expires ramp The entry in the field Tolerance field defines how accurately the final temperature is to be obtained before the next segment is processed If the tolerance range has been selected too small it may be that the program does not continue because the required tolerance is never achieved External temperature control Especially with ramps a too close tolerance range can cause u...

Page 65: ...ld Time appears Then the final temperature is approached as quickly as possible With a time entry the final temperature is obtained exactly after the time expires ramp Enter the segment time and confirm with the key Continue to the Tolerance entry field with If the field in the column Tolerance has a black background the entry mode for the Temperature tolerance is obtained by pressing the key It d...

Page 66: ...contact outputs of the contact module if present special accessory are programmed here If the field in the column Out 1 has a black background the entry mode for the Contact output is obtained by pressing the key With or select Open or Closed and confirm with stands for no change with respect to the previous segment i e if is present in all fields the contact setting of the start setting or that f...

Page 67: ...tering 0 causes the program to repeat continuously Confirm the entry with the key and return to the display You can quit the Edit mode with or End 7 10 6 Viewing the program sequence as a graph Graph Command Programmer Program1 Graph takes you to the submenu Graph Press the key Show chart and The program sequence is shown Pump Menu End Tset Tfix Status Edit Loops Graph Info 1 Pump Menu End Tset Tf...

Page 68: ...ithout the time which is necessary to process step changes in temperature Number of free segments Segment which is at present currently being processed Residual time of the current segment in hours and minutes Current pass in the example the third of all passes is running The last three points are only displayed when a program runs Quit the window with or End T C Pump Menu End Tset Tfix 27 00 26 0...

Page 69: ...ned Command Programmer Ramp function Open the list of device parameters using the soft key Menu With the cursor keys continue to Programmer Ramp function Confirm with the key Enter a positive or negative temperature value with Temp change With Time enter a figure without time unit With Time unit choose between Second s up to Day s Under Status the ramp is started Start or stopped Stop When the ram...

Page 70: ...d unintentionally start the thermostat again from the standby mode The menu Function is used to define when an action is executed Similar to an electronic mains timer Weekplan enables two switching events to be carried out each day The cycle is repeated after 7 days Time absolute defines a time and a date on which a once only action switching event occurs The time point is set with Set time and wi...

Page 71: ...ized ex works for operation as a bath thermostat with water as the heat transfer liquid with internal control The parameters are also preset for the operation of external containers with external control Sometimes however the operation of external containers requires adaptation In addition the thermal capacity and viscosity of the heat transfer liquid sometimes require adaptation The intelligent m...

Page 72: ...Man tv Tv in seconds The thermostat logic system only permits values with Tn Tv Damping time Auto Man td Td in seconds Tv Td changeover to auto man tvd A Auto or MN Man The works setting is Automatic Only experienced control technicians should change these two parameters Command Control Control Parameters Control Parameters Open the device parameter menu via the soft key Menu With the cursor keys ...

Page 73: ...A master controller determines the internal setpoint from the temperature setpoint and the external temperature passed to the slave controller The control value of the slave controller controls the heating and cooling When a setpoint step change is specified it may be that the optimum control would set a bath temperature which might significantly exceed the temperature desired on the external vess...

Page 74: ...rol Parameters Open the device parameter menu via the soft key Menu With the cursor keys continue to Control Control Parameters Control Parameters The adjacent window appears Parameter endings e Master controller f Slave controller Where applicable change parameters marked with auto to manual input with Tv manual auto Select the parameters to be changed with and confirm with Then change the value ...

Page 75: ...ations reserved 7 13 2 2 Steps for setting the control parameters for external control 1 Activate external control 7 7 4 2 Setting the slave controller 2 1 Set parameters to auto Xpf see table 7 13 2 1 experienced data depending on Check for thermostat type and change when necessary RP 9 2 1 Choose heat transfer liquid with low viscosity and high thermal capacity Ranking water ethanol water glycol...

Page 76: ... s Tve 50 s 150 s With lower numbers faster approach otherwise slower approach with lower oscillations Tve to reduce overshot Tve higher otherwise lower Tde damping for Tve in general approximately 10 of Tve 4 Correction limitation or outflow temperature limitation 7 13 2 1 und temperature limits Til Tih 7 8 3 Make settings in accordance with the boundary conditions Examples Heat transfer liquid C...

Page 77: ...tual ones are read in and saved for later reuse With Default the set of control parameters saved at the works is loaded again in this case the control parameters set by the customer are lost Command Control parameter sets Open the device parameter menu via the soft key Menu With the cursor keys continue to Control Control Parameters Control para sets The adjacent window appears Set 1 to Set 9 Sele...

Page 78: ...ually set pump step Best results can be achieved with high pump steps The test run must be performed at a passive system this means that during the test run a exo or endtherrmic reaction mustn t take place The test run takes depending on the external application about 30 minutes to 3 hours The bath temperature will oscillate in this time less than about 15 Kelvin around the set temperature After t...

Page 79: ...ontrol parameters for the external application a temperature probe must be connected to the thermostat With the menu Actual Parameters the actual set control parameters can be stored in parameter set 9 After the test run the detected control parameters will be taken over as control parameters automatically If the para meters found do not fulfil your expectations the before set parameters can be re...

Page 80: ...ng messages can be removed either on the Master keyboard with or on the Command remote control with Warnings may be ignored by pressing or on the Master keyboard or by activating the Screen Softkey on the Command remote control Otherwise warnings will be repeated periodically 7 14 1 Overtemperature protection and checking The units are designed for operation with non flammable and flammable liquid...

Page 81: ... Pump and refrigerating unit are switched off electronically Rectify cause of fault Wait until the bath temperature has cooled below the cut off point or set the cut off point higher than the bath temperature When tEMNP is shown in the display Unlock with the key Unlocking is not possible on the Command remote control Before longer periods of unsupervised operation the overtemperature protection s...

Page 82: ...liquid 6 2 and 6 3 Press the Enter key Also press this key if the unit has been switched off in the fault state Checking the safety system at regular intervals by lowering the bath level To do this push hose onto pump connector and pump heat transfer liquid into a suitable vessel Step 1 2 must follow With this test the bath temperature must not be below 0 C or above max 50 C otherwise there is a r...

Page 83: ...tional heater off as long as the level goes down Recommended for flammable heat transfer liquids with much higher flash point and temperatures above 100 C Alarm nHALA Alarm Alarm switches off the pump and the heater until the alarm is removed by pressing on the Master keyboard Recommended for external loads and flammable liquids Master nHWX 4x zu MNpfv zu SED 2x Choose the menu for the high level ...

Page 84: ...ult triangle flashes Heater switches off on both poles Varioflex pump and refrigerating unit are switched off electronically Find the cause of the fault Possible causes may be 1 Volume expansion on heating 2 Feed to an external vessel may be interrupted so that only return suction is possible 3 Heat transfer liquid taking up moisture If Alarm Press Enter key Warnings disappear automatically when t...

Page 85: ...nly possible on the Master control panel 7 14 6 Pump motor supervision Dry running The SelfCheck Assistant monitors the Varioflex pump 1 Alarm sounds as dual tone signal when the pump runs without liquid This can only occur when the float level measurement has failed 2 The display of PuLEU signals that the SelfCheck Assistant has detected a pump low level 3 The red LED above the fault triangle fla...

Page 86: ...3 break WX 11 Software version of protection system too old WX110 Software version of control system too old WX 12 Software version of operating system too old WX112 Software version of operating system too old WX 13 Software version of heating system too old WX113 Software version of heating system too old WX 14 Software version of analogue Interface too old WX114 Software version of analogue int...

Page 87: ...ion of pump 2 too old WX224 Software version of pump 3 too old Warnings from Analogue Module Warnings from RS 232 485 Module Message Meaning Message Meaning WX401 Overflow of CAN receipt WX501 Overflow of CAN receipt WX402 Watchdog Reset WX502 Watchdog Reset WX410 Software version of control system too old WX510 Software version of control system too old WX411 Software version of protection system...

Page 88: ...heating system too old WX713 Software version of heating system too old WX614 Software version of analogue interface too old WX714 Software version of analogue interface too old WX615 Software version of RS 232 too old WX715 Software version of RS 232 too old WX617 Software version of valve 0 too old WX716 Software version of contact I 0 too old WX618 Software version of valve 1 too old WX619 Soft...

Page 89: ...ove the module from its packaging Switch off the thermostat and pull out the mains plug Insert a screwdriver into the lower recess of the module cavity and prise up the plastic cover The cover can then be pulled off downwards Pull out the plug of the bus connecting cable from the plastic cover Plug on the bus connecting cable red plug onto red socket Insert the module and secure with the two cross...

Page 90: ...og Temp extern serial Actuating signal Pump power Pump speed 2400 4800 9600 19200 Mode Baud rate RS485 address Voltage 0 10V Current 0 20mA Current 4 20mA Status Function Interface type Minimum value Maximum value Calibration Off On Voltage 0 10V Current 0 20mA Current 4 20mA Function Contact open Contact closed Off Fault Standby Programmer Alternating mode Control type Only if setpoint temp alter...

Page 91: ...ing a thermostat to the PC use 1 1 cable and not a null modem cable without hardware handshake the computer PC must be set to the operating mode without hard ware handshake Use screened connecting cable Connect screen to connector case The connections are isolated from the remainder of the electronics Any pins not in use must not be connected When a PC is connected up the RS 232 interface can easi...

Page 92: ...his ensures that the sequencing of inquiries and answers is clear CR Carriage Return Hex 0D LF Line Feed Hex 0A Example Transfer of setpoint 30 5 C to the thermostat Computer Thermostat OUT_SP_00_30 5 CRLF OK CRLF 8 3 3 Connecting cable RS 485 Thermostat 9 pin sub D socket Pin Data 1 Data A 5 SG Signal Ground optional 6 Data B Use screened connecting cables Connect screen to connector case The con...

Page 93: ...P_01_XXX Pump power level 1 to 8 OUT_SP_02_XXX Operation mode cooling 0 OFF 1 ON 2 AUTOMATIC OUT_SP_04_XXX TiH outflow temperature limit high limit OUT_SP_05_XXX TiL outflow temperature limit low limit OUT_PAR_00_XX X Setting of control parameter Xp OUT_PAR_01_XXX Setting of control parameter Tn 5 180 s 181 Off OUT_PAR_02_XXX Setting of control parameter Tv OUT_PAR_03_XX X Setting of control param...

Page 94: ...ERR_X Permitted data formats XXX XX XXX X XXX XXX XXX XX XXX X XXX XXX XX XX XX X XX XX XX XX XX X XX XX X XX X X X X X XX X X X X XX X XX X 8 3 6 Read commands Data requested from the thermostat Command Explanation IN_PV_00 Read bath temperature outflow temperature IN_PV_01 Indication of the controlled temperature internal external Pt exteral analogue external serial IN_PV_03 Read external temper...

Page 95: ...ffset source 0 normal 1 external Pt 2 external analogue 3 external serial TYPE Read the device type for example RP 845 VERSION_R Read software version number of control system VERSION_S Read software version number of protection system VERSION_B Read software version number of Command VERSION_T Read software version number of cooling system VERSION_A Read software version number of analogue module...

Page 96: ...ger Reply in seconds For _ use also blank character The equipment response is always in the fixed decimal format XXX XX or for negative values XXX XX or ERR_X RS 485 interface e g A015_ XXX XX or A015_ XXX XX or A015_ERR_X 8 3 7 Error messages Message Explanation ERR_2 Wrong input e g buffer overflow ERR_3 Wrong command ERR_5 Syntax error in value ERR_6 Illegal value ERR_8 Module ext temperature n...

Page 97: ...p Actual temperature bath temperature MN t1 or Internal Temp External actual temperature from Pt100 MNtEP or Temp external Pt100 External actual temperature from analogue input MNtEA or Temp external analogue External actual temperature from the serial interface MNtES or Temp external serial Actuating signal MN Y or Actuating signal Pump power MN PP or Pump power Pump speed MNtEn or Pump speed In ...

Page 98: ...ternating mode the switching state contact open or closed allot to two different setpoint temperatures F t2C or alternating mode Controller mode the switching state input open or closed can allotted to two different control temperature sources E g internal external control F Con or type of control The following functions are made available by the outputs Signal various fault states F diA or fault ...

Page 99: ...ct inputs and outputs Output Input View on flange plug Front or solder side coupler socket Max 30 V 0 2 A Coupler socket Catalogue number EQD 047 View on flange plug Front or solder side coupler socket Signal approx 5 V 10 mA Do not use pin 3 Coupling plug Catalogue number EQS 048 1 normally open make 2 common 3 normally closed break Use shielded lines Connect shielding with connector housing Cove...

Page 100: ...er version 9 2 1 Interrogating the device type MNEmv PArB tYPG 7 5 Settings Device status Device type With low temperature thermostats the device type is detected automatically and cannot be changed 9 2 2 Software version MNEmv ShoWX UEr 7 5 Here only the version of the control system in the Master is displayed Settings Device status Software version With the Command remote control the versions of...

Page 101: ...in which up to 45 fault and alarm messages are saved Command Error store Settings Device status Error store Display The last message is at the top Each message line can be marked with the cursor keys The message appears in plain text in the footer Under Source the CAN node is displayed which signaled the fault Code is the number which in the Master is shown in the display until the cause has been ...

Page 102: ...ng LAUDA Thermostats largely require no service If the heat transfer liquid becomes contaminated it should be replaced Section 6 2 At the back of the Proline head a main fuse switch is located which interrupts the mains connection when an overload occurs It is then in the o position and can be set in the position again If the fuse trips again Service must locate the cause Additionally a safety fus...

Page 103: ...m 9 3 3 Cleaning the condenser The SmartCool System refrigerating machine operates largely without servicing So that the full cooling power is available the condenser should cleaned of dust at intervals of one month or longer depending on the operating period and dust level in the ambient air To do this open the front grille brush off the condenser and where necessary blow over with compressed air...

Page 104: ...for EU member states The device must be disposed of according to Directive 2012 19 EU WEEE Waste of Electrical and Electronic Equipment 9 3 7 Disposal of the refrigerant The refrigerant type and filling weight are printed on the type plate Repair and disposal only through a qualified refrigeration engineer The following applies for EU member states Disposal of refrigerant must proceed according to...

Page 105: ...ipment in the following cases In the event of faults on the device For technical questions about the device For spare part orders Contact our Sales Department for application specific questions LAUDA Service Constant Temperature Equipment Telephone 49 9343 503 350 English and German E Mail service lauda de We are available any time for your queries and suggestions LAUDA DR R WOBSER GMBH CO KG Pfar...

Page 106: ...ration with the command console EKS 068 Extension for LiBus 25 m EKS 069 Automatic refill device with LiBus control Evaporating heat transfer liquid is automatically topped up LCZ 9661 Shut off unit with LiBus control Prevents the return of cooling liquid into the bath from external containers located above the bath LCZ 9673 Controlled high temperature cooler control via LiBus For the rapid coolin...

Page 107: ...ath volume being reduced to approx 4 litres LCZ 0667 Suspended basket for notched bar impact samples For RP 870 RP 890 LCZ 0658 Wall bracket for command remote control For mounting the console securely on the wall or on a laboratory stand LCZ 0659 Conversion kit for guide rollers with 2 stops for RP 890 RP 1290 For replacing the two standard production rollers by guide rollers with a brake LCZ 066...

Page 108: ... 3 2 9 Cooling power at 20 C t amb Pump Level 3 bath temperature with thermal transfer oil 200 C kW 1 0 1 7 0 5 0 5 0 5 1 0 1 7 1 0 with ethanol 20 C kW 0 8 1 6 0 38 1 1 1 1 0 9 1 6 0 9 0 C kW 0 7 1 1 0 36 1 0 1 0 0 7 1 1 0 7 20 C kW 0 36 0 6 0 33 0 9 0 9 0 35 0 55 0 3 30 C kW 0 22 0 38 0 3 0 83 0 83 0 2 0 32 0 15 40 C kW 0 11 0 21 0 25 0 75 0 75 0 09 0 18 45 C kW 0 05 0 15 0 1 50 C kW 0 1 0 25 0 ...

Page 109: ... protection class IP 2 1 Safety equipment Class III to DIN 12876 1 FL suitable for flammable and non flammable liquids Class of protection for electrical operating equipment Protection class I according to DIN EN 61140 VDE 0140 1 The cooling power will be reduced by 30 35 W when pump level 8 is chosen instead of level 3 Put on Command remote control 56 mm higher Mains connection data Mains connect...

Page 110: ... 0 63 0 63 0 63 0 63 GWP 100a 3922 3922 3922 3922 3922 CO2 equivalent t 1 5 2 5 2 5 2 5 2 5 Devices with two compressors Unit RP 870 C RP 890 C RP 1290 C Refrigerant 1 R 404A R 404A R 404A maximum filling quantity 1 kg 0 63 0 63 0 63 GWP 100a 3922 3922 3922 CO2 equivalent t 2 5 2 5 2 5 Refrigerant 2 R 23 R 508B R 508B maximum filling quantity 2 kg 0 085 0 2 0 2 GWP 100a 14800 13400 13400 CO2 equiv...

Page 111: ...Proline Edition X cooling thermostats YACE0100 October 4 2018 Technical data 111 Pump characteristics measured with water ...

Page 112: ...Proline Edition X cooling thermostats 112 Technical data YACE0100 October 4 2018 Cooling curves Cooling curves Bath closed heat transfer liquid ethanol Pump Level 3 Time in minutes Temperature in C ...

Page 113: ...Dew formation 28 Display data 32 Display resolution 44 Disposal 22 Disposal information 104 Draining 22 Duo key Command 29 E EA analog module control source 42 Edit 63 EMC standard DIN EN 61326 19 Enter key Command 29 Master 28 EP external probe control source 42 Error list 80 error store 101 Errors 80 ES serial module control source 42 Escape key 29 EXT external temperature probe 40 External temp...

Page 114: ...t Start 60 Segment time 65 Select program 61 Self Adaption 78 SelfCheck Assistant 17 80 Self test 26 Serial interfaces RS 232 485 91 Serial numbers 100 Service contact 105 Servicing 102 Set date 44 SEt setpoint setting 37 Set time 44 Setpoint offset 48 Setpoint resolution 45 SEtq Setpoint offset 48 Setting of numerical values 28 Setting pump power 40 Signs in this manual 8 SmartCool technology 19 ...

Page 115: ...Proline Edition X cooling thermostats YACE0100 October 4 2018 115 Blank page ...

Page 116: ...Proline Edition X cooling thermostats 116 YACE0100 October 4 2018 Blank page ...

Page 117: ... LAUDA voir plaque signalétique Typ Type Type Serien Nr Serial no No de série mit folgendem Medium betrieben wurde was used with the below mentioned media a été utilisé avec le liquide suivant Darüber hinaus bestätigen wir daß das oben aufgeführte Gerät sorgfältig gereinigt wurde die Anschlüsse verschlossen sind und sich weder giftige aggressive radioaktive noch andere gefährliche Medien in dem Ge...

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Page 120: ...LAUDA DR R WOBSER GMBH CO KG Pfarrstraße 41 43 97922 Lauda Königshofen Germany Phone 49 0 9343 503 0 Fax 49 0 9343 503 222 E Mail info lauda de Internet www lauda de ...

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Lauda Proline RP 845 C, Operating Instructions Manual

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