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Datasheet

MAX1524 (12-24 V dc / 115 V ac operation) and MAX2324 (12-24 V dc / 230 V ac operation)

Monitors one 4-wire safety mat, or multiple mats in series

Selectable Automatic (Auto) Reset or Monitored Manual Reset

Input monitoring circuit incorporates redundant microprocessors

Plug-in terminal blocks

Four normally open output switching channels for connection to control-

reliable power interrupt circuits and one normally closed auxiliary output

channel for status monitoring

Two auxiliary solid-state outputs indicate state of internal relays K1 and

K2, and state of system (ON = normal operation)

6 amp safety output contacts; 5 amp aux. output contacts

DIN-rail-mountable 45 mm-wide housing

External device monitoring (one-channel EDM)

Design complies with UL 991, ISO 13856-1, ISO 13849-1 (EN 954-1)

Category 4: Internal Module, or Category 3 with 4-wire Safety Mat

connected

WARNING: Not a Stand-Alone Safeguarding Device

This device is considered complementary equipment that is used to augment safeguarding that limits or

eliminates an individual's exposure to a hazard without action by the individual or others. Failure to

properly safeguard hazards according to a risk assessment, local regulations, and relevant

standards may lead to serious injury or death.

Models

Model

Supply Voltage

Outputs

Output Rating

MAX1524

12 to 24 V dc or 115 V ac

4 Normally Open Safety

1 Normally Closed Aux.

2 Solid-State Aux.

N.O. Safety Outputs: 6 A

N. C. Aux. Outputs: 5 A

SS Aux Outputs: 100 mA

MAX2324

12 to 24 V dc or 230 V ac

Important... Read This Before Proceeding

The user is responsible for satisfying all local, state, and national laws, rules, codes, and regulations relating to the use of

 

this product and its application. ATEK 

Access Technologies

 has made every effort to provide complete application,

 

installation, operation, and maintenance instructions. Please direct any questions regarding the use or installation of this

 

product to the Customer Care Team at 800-523-6996.

The user is responsible for making sure that all machine operators, maintenance personnel, electricians, and supervisors

 

are thoroughly familiar with and understand all instructions regarding the installation, maintenance, and use of this

 

product, and with the machinery it controls. The user and any personnel involved with the installation and use of this

 

product must be thoroughly familiar with all applicable standards, some of which are listed within the specifications. ATEK

 

Access Technologies

 makes no claim regarding a specific recommendation of any organization, the accuracy or

 

effectiveness of any information provided, or the appropriateness of the provided information for a specific application.

MAX1524 and MAX2324 Safety Mat

Monitoring Modules

Original Document

122366 Rev. B

10 December 2015

122366

Summary of Contents for MAX1524

Page 1: ...ge Outputs Output Rating MAX1524 12 to 24 V dc or 115 V ac 4 Normally Open Safety 1 Normally Closed Aux 2 Solid State Aux N O Safety Outputs 6 A N C Aux Outputs 5 A SS Aux Outputs 100 mA MAX2324 12 to 24 V dc or 230 V ac Important Read This Before Proceeding The user is responsible for satisfying all local state and national laws rules codes and regulations relating to the use of this product and ...

Page 2: ... LED turns OFF and the Module can be reset if configured for Auto Reset the safety outputs will turn ON immediately The output relays energize automatically if the Module is wired for Auto Reset mode all sensors are clear all faults are removed or corrected and power is applied The Module requires a manual reset if it is wired for Manual Reset mode Application of Pressure Sensitive Mats and Floors...

Page 3: ...usion The rationale assumes that the possibility of certain well defined failure s can be reduced via design installation or technical improbability to a point where the resulting fault s can be for the most part disregarded that is excluded in the evaluation Fault exclusion is a tool a designer can use during the development of the safety related part of the control system and the risk assessment...

Page 4: ...tely repair or replace any damage for example cuts tears wear or punctures to the outer insulating jacket of the interconnect cable in the presence of fluids or to any part of the exterior of the sensor Ingress of material including dirt particles insects fluid moisture or turning chips which may be present near the mat can cause the sensor to corrode or to lose its sensitivity Routinely inspect a...

Page 5: ...OSHA recommended hand speed constant K has been determined by various studies and although these studies indicate speeds of 1600 mm 63 in per second to more than 2540 mm 100 in per second they are not conclusive determinations The employer should consider all factors including the physical ability of the operator when determining the value of K to be used If an individual can cross completely over...

Page 6: ...model MAX2324 at 7 VA The sensor circuit which monitors the conductive elements plates of the safety mat consists of two channels A and B that issue a stop command that is open the safety outputs when an individual steps onto the safety mat shorting the two channels together It is not possible to give exact wiring instructions for a Safety Module that interfaces to a multitude of machine control c...

Page 7: ...tween S21 and S22 ________ Rd d Review the values for Rc and Rd If both Rc and Rd are Then Less than 10 ohms The mat and leadwire resistance is acceptable for all supply voltages and the safety mat checkout is complete Less than 150 ohms AND you are using an AC supply or DC supply greater than 20 V dc The mat and leadwire resistance is acceptable and the safety mat checkout is complete Any other v...

Page 8: ...rea of dangerous motion may be observed by the switch operator during the reset procedure See Warning WARNING Reset Routine Required U S and international standards require that a reset routine be performed after clearing the cause of a stop condition for example arming an E stop button closing an interlocked guard etc Allowing the machine to restart without actuating the normal start command devi...

Page 9: ... 24 115V MAX2324 for 12 24 230V B1 S11 S12 S22 S21 S34 S33 S32 S35 13 14 23 24 33 34 43 44 51 52 Y31 Y32 Y35 Y30 A2 S32 S31 A1 L1 Machine Control Circuits dc common V dc common V MSC Monitor Contacts or Jumper Mat 5A max K1E K2E S11 S12 S22 S21 Mat n Mat 1 Series Connection of Multiple Safety Mats The number of mats is limited by the total series resistance per input channel See section Safety Mat...

Page 10: ...ation in order to isolate both the Safety Module and the user from the higher voltage levels of a Category III environment For Overvoltage Category III installations with applied voltages from 151 V to 250 V ac dc applied to the output contact s the Safety Module may be used under the conditions of a higher overvoltage category where appropriate overvoltage reduction is provided Appropriate method...

Page 11: ...ower to the machine control elements and perform the following Periodic Checkout Procedure Safety Mat System Periodic Checkout Procedure Verify the functioning of the safety mat monitoring system periodically to ensure proper operation see also the machine manufacturer s recommendations WARNING Checkouts for Multiple Safety Devices If more than one safety mat is series connected to one Safety Mat ...

Page 12: ...ON Repairs Contact ATEK Access Technologies for troubleshooting of this device Do not attempt any repairs to this device it contains no field replaceable parts or components If the device device part or device component is determined to be defective by Customer Care Team they will advise you of the RMA Return Merchandise Authorization procedure Important If instructed to return the device pack it ...

Page 13: ...mum and maximum values of the contact s changes to Minimum Maximum Voltage 15 V ac dc N O Safety Contacts 13 14 23 24 33 34 43 44 250 V ac 24 V dc 6 A resistive B300 Q300 UL508 Current 250 mA ac dc N C Auxiliary Contact 51 52 250 V ac 24 V dc 5A resistive B300 Q300 UL508 Power 5 W 5 VA Minimum Maximum IEC60947 5 1 Voltage 15 V ac dc N O Safety Contacts AC 1 250 V ac 6 A DC 1 24 V dc 6 A AC 15 230 ...

Page 14: ...tor indicates a fault condition see Troubleshooting Construction Polycarbonate housing Rated NEMA 1 IEC IP20 Mounting Mounts to standard 35 mm DIN rail track Safety Module must be installed inside an enclosure rated NEMA 3 IEC IP54 or better Vibration Resistance 10 to 60 Hz at 0 35 mm peak displacement per UL 991 60 to 150 Hz at 5 g max Operating Conditions Temperature 0 C to 50 C 32 F to 122 F su...

Page 15: ...tly in Seller s quotation Goods are warranted for twelve 12 months from the date of shipment by Seller Products purchased by Seller from a third party for resale to Buyer Resale Products shall carry only the warranty extended by the original manufacturer Buyer agrees that Seller has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shippin...

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