Langer & Laumann TSG V4 Installation And Operating Instructions Manual Download

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Installation and Operating Instructions

for the device series

Door Operator

TSG V4

Summary of Contents for TSG V4

Page 1: ...1 Installation and Operating Instructions for the device series Door Operator TSG V4...

Page 2: ...ceptional provision does not extend to copies created for third parties or that are sold or transferred to third parties in any other manner The whole of the material acquired including all back up co...

Page 3: ..._____________________________________ 24 7 1 Display_______________________________________________________________________ 24 7 2 Two digit 7 segment display _________________________________________...

Page 4: ...____________________________________________________ 69 16 5 Plug terminal assignment of TSG electronic _______________________________________ 70 16 6 Connection of external control voltage _________...

Page 5: ...The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of Machine Directive 2006...

Page 6: ...service life of the TSG door operator In addition to our recommendations it is imperative to comply with any local safety regulations that may be in force in the country where the operator is install...

Page 7: ...in operation certain parts of the devices conduct dangerous volt age Failure to observe the operating instructions may therefore result in serious bodily injuries or property damage Observance of the...

Page 8: ...ing instructions you must also observe safety and accident pre vention requirements as specified by law Persons responsible for the safety of the system must ensure the following Only appropriately qu...

Page 9: ...to failure to observe these operating instructions WARNING Unauthorized changes to the drive or installation of non original replacement parts shall exclude any liability on the part of the manufactu...

Page 10: ...ts components Our maximum obli gation and warranty is limited to the reimbursement of the costs of the sold product Langer Laumann Ing B ro GmbH makes no specifications or recommendations for suitabil...

Page 11: ...d acceleration settings can be adjusted The door opening width is determined by a measurement process When operating the TSG door operator as removable protection device it meets the requirements of t...

Page 12: ...1 TSG drive shown here left version 2 1 20 60040 TSG standard combination bracket 3 1 20 60030 TSG stop kit incl buffer stop 4 1 20 60003 TSG counter roller 5 1 20 60110 TSG clamping latch 6 1 20 6001...

Page 13: ...13 5 2 Assembly Fig 2 Assembly TSG counter roller unit Fig 3 Assembly TSG door panel carrier unit Fig 4 Assembly TSG motor unit...

Page 14: ...14 5 3 Mounting of the counter roller When mounting the counter roller make sure it is fastened to the side of the pressed board disk in direction of the holder Fig 5 TSG counter roller mounted...

Page 15: ...15 5 4 Dimensions Fig 6 TSG universal kit front dimensions Fig 7 TSG universal kit side dimensions...

Page 16: ...e device For example the TSG drive can be installed on the left or on the right side Fig 8 TSG drive version left TSG drive left version in view of the gear head and foot mounting below is the output...

Page 17: ...electronic is available in a cabinet housing The cabinet version can be directly screwed in the cabinet onto the mounting plate and or be mounted on a DIN rail TS35 35 mm x 7 5 mm Fig 10 TSG electron...

Page 18: ...warranty for errors arising from material supplied by Langer Laumann Ing B ro GmbH in particular motor or encoder cables The use of non released cables invalidates the type examination certificate 447...

Page 19: ...19 5 6 1 1 Dimensional mounting drawing Fig 13 TSG intern front view Fig 14 TSG intern rear view Fig 15 TSG intern top view...

Page 20: ...e gland CAUTION When you open the pre cut holes for the cable glands ensure that the TSG electronics will not be damaged and no metalic parts enter to it CAUTION All broken out openings must be closed...

Page 21: ...21 5 6 2 1 Dimensional mounting drawing Fig 17 TSG extern side view 1 Fig 18 TSG extern top view Fig 19 TSG extern side view 2...

Page 22: ...tial measurement 2 Mount the TSG counter roller and clamping station 3 Set the TSG toothed belt in place and connect it with the TSG toothed belt lock 4 Tighten the TSG toothed belt see also cap 6 3 T...

Page 23: ...the door position CAUTION A too high TSG toothed belt tension will increase the bearing load and reduce the performance of the TSG door operator This will also result in premature wear tear of the TS...

Page 24: ...r or an in correct motor connection the display flashes and no cali bration is possible see also cap 7 4 Self Learn Procedure page 27 Open signal is present Open Close signal is present Close Door is...

Page 25: ...n 7 2 Two digit 7 segment display The two digit 7 segment display can show up to 3 digit values The front part of the number is output at inter vals of seconds offset in time from the rear part of the...

Page 26: ...eters increments P1 P2 etc To move DOWN through parameters decrement Pn P2 P1 turn the jog wheel anticlockwise Once on a parameter pressing the jog wheel takes you to the corresponding parameter value...

Page 27: ...weight of the components to be traversed door panels protective devices must be set take into account factor in weight input see also cap 7 5 Enter the weight to be traversed page 28 After adjusting...

Page 28: ...ters to their default values see also Table 13 E parameter page 43 7 5 Enter the weight to be traversed By selecting the parameter P9 the total weight can be read and adjusted 7 5 1 Press briefly of t...

Page 29: ...that is slower by half the weight of the second door panel must be added only by half CAUTION The adjusted weight will not be reset when the parameter EE set the other parameters back to standard see...

Page 30: ...pted at terminal strip X1 1 and X1 2 If the pressure function is activated h3 03 this function can be executed by applying the input signal at X1 3 and simultaneous manual movement in the closed direc...

Page 31: ...ters P2 P5 P7 P5 P5 P4 P5 Geschwindigkeit speed Weg Distance Zu close Auf open ffnen open Fig 23 Open door curve with P parameters P3 P6 P7 P6 P6 P4 Geschwindigkeit speed Weg Distance Auf open Zu clos...

Page 32: ...u To see the values of the relevant parameter press the jog wheel briefly Table 9 P parameters Function Note Min Default Max Factor Unit P0 Return to special functions see also cap 9 2 Advanced menu p...

Page 33: ...parameters that have been changed are permanently saved in the memory where they will be available even after a power failure NOTE If a value is set and stored by pressing the jog wheel an internal re...

Page 34: ...34 9 Advanced parameters 9 1 Drive curves with advanced parameters Fig 25 Open door curve with c parameters Fig 26 Close door curve with c parameters...

Page 35: ...istance in Open di rection 00 00 internal calcu lation cm c1 Creep speed in Open direction 01 05 P2 Open speed 0 01 m s c2 Length of unlocking distance in Open direction 00 03 internal calcu lation cm...

Page 36: ...tion output is set The Door obstructed output is set when the Opened position is reached oF oF on b4 Response of the door drive for obstruction in Close direction oF if door is obstructed the drive wi...

Page 37: ...range for Door Opened position Caution Obstructed detection is not active in this range 01 10 50 mm bd Distance of reversing Effective for obstacle detection and sensor monitoring 1 Obstacle detectio...

Page 38: ...tput X2 2 or X2 3 Input X1 2 switches relay output X2 5 or X2 6 Input X1 3 switches relay output X2 8 or X2 9 02 Pulse operation of inputs X1 1 and X1 3 pulse width at least 0 2 second 03 Pulse operat...

Page 39: ...parameter bd and reverse time via parameter h5 00 00 05 h4 Adjusting Node ID CAN Adjusting the Node ID in CAN mode 00 00 124 h5 Reverse time If the function Light curtain h3 01 or 02 Automatic revers...

Page 40: ...wer supply usable with add on board TSG Sinus Drive 04 enabling mode usable with add on board 4E 4A electronic 05 external sensor two channels usable with add on board 4E 4A electronic 06 control TSG...

Page 41: ...tion and TSG Si nus Drive with emergency power supply usable with add on board CAN and TSG Sinus Drive 18 CANopenLift or ThyssenFx Bus communication and TSG Si nus Drive for shaft hinged doors usable...

Page 42: ...of parameters bb hF for example if bb 10mm then hF 40mm Max Warning in this distance the blockage detection is disabled 00 00 50 mm CC Exit the menu Select CC and press the jog wheel to leave the h pa...

Page 43: ...toring for current sensor has been trig gered 00 00 99 Number No Automatically after 15 seconds After a few attempts without changing the drive stop the Power On Reset E6 TSG internal monitoring 00 00...

Page 44: ...rive stop the Power On Reset Ed Motor detection faulty 00 00 99 Number No Restart directly possible if motor is detected EE Load Default Settings and clear Error Count oF oF on oF Off on On EF Clear E...

Page 45: ...C Shows the current temperature on the end stage r6 Door width xx0000 m Shows the measured door width in meters r7 Door width 00xx00 dm Shows the measured door width in decime ters r8 Door width 0000...

Page 46: ...e door input is removed or re versed 01 15 50 0 1 m s A2 Max Open speed in enable mode P2 Open speed 80 80 0 01 m s A3 Acceleration in in Open direction in ena ble mode c6 Accelera tion in Open direct...

Page 47: ...rface to 172 16 1 150 X X X X X AC IP0 read only X X X X X Ad IP1 read only X X X X X AE IP2 read only X X X X X AF IP3 read only X X X X X CC Exit the Au parameter menu Select CC and press the jog wh...

Page 48: ...as long as it is applied If an input signal falls off the command is not executed anymore If the door is to be opened or closed completely the corresponding signal must be present until the corre spon...

Page 49: ...closing process must be triggered again by a pulse at input X1 2 10 1 2 2 Impulse operation variant 2 Variant 2 supports pulse operation at input X1 1 input X1 2 is deactivated The door is closed auto...

Page 50: ...nues to trip the door remains in the open position until input X1 3 releases the door again 10 2 Outputs X2 There are three relay outputs on the TSG electronic unit to display or report door status ea...

Page 51: ...al total weight of the components to be traversed door panel protective device and be entered before start the self learn see also cap 7 4 Self Learn Procedure page 27 The maximum speed to be set is c...

Page 52: ...aximum 150 N in closing direction can be set with the parameter P8 or b2 and should be checked by competent person at the time of test once the door operator is installed 11 4 Obstruction detection in...

Page 53: ...ameter in Open position without signal Close door cd Example The higher level control unit issues the Close door signal and the door closes Once the door is closed the signal is removed from the contr...

Page 54: ...t the same time If the obstacle is reached the force is switched to a fixed value after about 1 second 12 3 Stop input The TSG door operator has a separate input for stop The stop input can be carried...

Page 55: ...ponding with the standard EN ISO 13849 1 2015 PL b Fig 29 example circuit Stop Kat 0 PL b If the connection to the terminal strip X5 between 1 and 2 is open the motor coasts to stop It appears in the...

Page 56: ...56 12 3 2 Stop input two channel The stop input two channels corresponding with the standard EN ISO 13849 1 2015 PL d Fig 30 example circuit Stop Kat 0 PL d...

Page 57: ...nd again turns on NOTE To activate the function the parameter must be set according to h3 see Table 12 h parameter page 38 12 4 Leading limit switch The relay outputs for Door is open Door is closed p...

Page 58: ...rection is not de fined Check the mechanic of the door End position in close direction is not de fined Check the mechanic of the door Toothed belt failed Check the mechanic of the door E1 Door travel...

Page 59: ...ng There is an obstruc tion in the door Check the travel path see also E1 The door drive re verses due to the trig gering of the external sensor The door was also blocked during the reversion The door...

Page 60: ...ower voltage failure The device will perform a restart Check the supply line Check the back up fuse Check the fuse on the TSG electronic Replace TSG elec tronic E8 Mains power start ups Counter for th...

Page 61: ...ion If the me chanics are changed at the same time a new calibration run must be started Caution The weight set before calibration is not reset to the standard see also 7 5 Enter the weight to be trav...

Page 62: ...ut is not possi ble EH Temporary warning message Motor not ok The connected motor is defective Replace drive Caution the display EL is only shown as long as the error is present No error counter is av...

Page 63: ...rd is inter rupted or disturbed Check TSG electron ics and additional board Caution the display Eu is only shown as long as the error is present No error counter is available A readout is not possi bl...

Page 64: ...ign Com ponents that are subject to wear during operation must also be included in the service and maintenance measures WARNING It is essential to ensure during maintenance work that the drive cannot...

Page 65: ...t be disposed of according to the German Used Oil Regulation for example it must not be mixed with solvents cold cleaners or paint residue Separate components for recycling by category o Scrap iron o...

Page 66: ...Connector X8 Motor Shield X24 25 internal voltage X26 27 internal voltage LED 1 Operating voltage 38 VDC LED 2 Operating voltage 5 VDC LED 3 Operating voltage 12 VDC LED 4 Operating voltage 24 VDC LE...

Page 67: ...t circuit current 1 25 A internally fused Voltage 480 VAC 10 L1 L2 GRD Current 0 4 A No of phase 2AC Frequency 50 60 Hz Short circuit current 1 25 A internally fused Motor output X4 Output ratings Vol...

Page 68: ...tegory III degree of pollution 2 Humidity Relative humidity 10 to 90 condensation must not be al lowed to form Short Circuit Current rating 480 VAC 5000 A Application instructions Suitable for use on...

Page 69: ...travel path is not free during a reference run the obstacle is detected and E7 is output in the display see also Table 13 E parameters page 43 The referencing begins again 16 4 Internal fuse protectio...

Page 70: ...imited voltage not stabilized fluctuates with mains voltage max 300 mA loadable X1 7 Auxiliary voltage output 0 VDC X1 8 Auxiliary voltage output NOTE A connection must be created between X1 7 X1 8 au...

Page 71: ...tching capacity UL CSA Normally open 1 A 50 VAC 1 A 24 VDC Normally closed 1 A 50 VAC 1 A 24 VDC VDE Normally open 1 A 230 VAC 1 A 230 VDC Normally closed 1 A 230 VAC 1 A 230 VDC WARNING If relays or...

Page 72: ...wire motor ver sion K Green Cable wire motor ver sion D White motor side 5 8 channel A Cable wire motor ver sion K Brown Cable wire motor ver sion D Yellow motor side 3 9 5 VDC Cable wire motor ver s...

Page 73: ...White X8 Motor shield via cable lug 4 8x0 8 Housing CAUTION Before connecting or disconnecting the motor connection plug the power supply must be turned off first CAUTION The assignment of the motor c...

Page 74: ...icated on the respective nameplate of the device TSG electronics external version Fig 31 TSG Electronic external Mains voltage connection TSG electronics internal version Fig 32 TSG Electronic interna...

Page 75: ...le 32 Mains power connection 400VAC Mains power connection 400V version X18 L1 400 VAC 10 50 60 Hz X19 L2 X20GRD GRD protective conductor terminal Table 33 Mains power connection 480VAC Mains power co...

Page 76: ...2 Vac 20 0 Vac 3 9 A Max The maximum fuse rating of the control circuit must not exceed 4 A X27 GRD GRD Table 36 Control voltage connection Connection data Control voltage connection 3 pole PCB termi...

Page 77: ...otential free contact Table 38 Control voltage connection Connection data Connection of the stop function X5 2 pole PCB terminal Conductor cross section rigid flexible min max Stripping length 5 mm 0...

Page 78: ...uts Fig 33 Connection option with internal 24 VDC power supply voltage Fig 34 Connection option with external 24 VDC power supply voltage and common positive Fig 35 Connection option with external 24...

Page 79: ...nctions Monitoring of the TSG door control device remote control drive curve display error memory etc Settings parameter changes additional settings etc System settings IP address door width export im...

Page 80: ...h every 1 second when the batteries are fully charged It remains lit if the batteries are fully charged and the TSG electronic is in maintenance mode If the main power is off and the batteries are con...

Page 81: ...accordingly see also Table 12 h parameters page 38 The signal from the light curtain can either be set as normally open or normally closed If a signal to open the door is sent by the light curtain to...

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Page 84: ...84 Langer Laumann Ing B ro GmbH Wilmsberger Weg 8 48565 Steinfurt Germany Tel 49 2552 92791 0 Email info lul ing de www lul ing de...

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Langer & Laumann TSG V4, Installation And Operating Instructions Manual

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