lancer Sensation 44 Operation Manual Download

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Sensation 44

4900

Lancer Corporation
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500

Technical Support/Warranty: 800-729-1550

email: [email protected]

web: lancercorp.com

Lancer PN: 28-0983/01

Revision: September 2018

Operation Manual

Summary of Contents for Sensation 44

Page 1: ...18 by Lancer all rights reserved 4900 Lancer Corporation 6655 Lancer Blvd San Antonio Texas 78219 800 729 1500 Technical Support Warranty 800 729 1550 email custserv lancercorp com web lancercorp com Lancer PN 28 0983 01 Revision September 2018 Operation Manual ...

Page 2: ...els Assembly 21 Main Unit Assembly 22 Flavor Box Assembly 23 Unit Plumbing Diagram 24 Flavor Box Plumbing Diagram 24 Unit Wiring Diagram 25 DIP Switch Legend 26 DISPENSER DISPOSAL 25 READ ALL SAFETY INSTRUCTIONS BEFORE USING THIS UNIT This manual contains important safety information and all applicable safety precautions must be observed To reduce the risk of fire electric shock damage to the equi...

Page 3: ... as a substitute for unplugging the dispenser from the power source to service the unit Only qualified personnel should service internal components of electrical control housing WARNING Make sure that all water lines are tight and units are dry before making any electrical connections If this dispenser is installed in an area that is susceptible to 10 variation of the nominal line voltage consider...

Page 4: ...inches 790 70 mm Height 39 36 inches 999 74 mm WEIGHT Shipping 585 lbs 265 kg Operating With Ice 745 lbs 337 93 kg Ice Capacity 312 lbs 141 52 kg ELECTRICAL 115 VAC 60 Hz 6 0 Amps 220 240 VAC 50 60 Hz 3 0 Amps PLAIN WATER SUPPLY Min Flowing Pressure 75 psi 0 516 MPa CARBONATED WATER SUPPLY Min Flowing Pressure 25 psi 0 172 MPa Max Static Pressure 50 psi 0 345 MPa CARBON DIOXIDE CO2 SUPPLY Min Pres...

Page 5: ...enser Beverage Tubing Oetiker Clamp Fittings Water Booster Lancer PN 82 3401 or MC 163172 Water Regulator supplied with unit CONSIDER THE FOLLOWING BEFORE INSTALLATION Location of Water Supply Lines Location of Drain Location of Electrical Outlet Location of Heating and Air Conditioning Ducts Do you have enough space to install the dispenser Is counter top level Can the counter top support the wei...

Page 6: ...r supply that meets the requirements shown in the Specifications section found on pages 4 away from direct sunlight or overhead lighting and has sufficient clearance for air circulation 2 Sufficient clearance must be provided if an ice maker is not installed to allow filling ice compartment from a five gallon bucket a minimum of 16 inches is recommended Lancer does NOT recommend the use of shaved ...

Page 7: ...er manufacturer specifications Points of consideration include drainage ventilation and drop zones 2 An adapter plate is required when installing an icemaker Contact your Sales Representative or Lancer Customer Service for more information 3 A bin thermostat is required in order to control the level of ice in the dispenser Refer to ATTENTION Contact your icemaker manufacturer to obtain the correct...

Page 8: ...to be installed over the valve plates for proper installation NOTE CORRECT INCORRECT 1 To remove the merchandiser first detach the left and right side of the merchandiser from the connection tabs by pulling away from the unit A B A Detach from Connection Tab B Merchandiser A B C A Rotate from Bottom B Merchandiser C Connection Tab 2 Rotate the merchandiser away from the unit from the bottom to dis...

Page 9: ...B A A ADA Panel B Splash Plate A B C A Line to Water Source B U Fitting C Carb Water Line D Plain Water Line D 7 Connect tubing to water source then flush water lines to check for leaks 8 If necessary install water booster Lancer PN MC 163172 between water supply and the unit 9 Using tubing cutters cut plain water line and install U fitting then route appropriate tubing from the U fitting to the c...

Page 10: ...will form CAUTION 16 Route drain hose from designated open type drain to both fittings on Drip Tray and connect hose to fittings Pouring hot water into drain may cause the Drain Tube to collapse Allow only luke warm or cold water to enter Drain Tube Pouring coffee tea and similar substances into drain may cause the Drain Tube to become clogged with coffee or tea grounds or other solid particles AT...

Page 11: ...e to purge air from the syrup lines 9 Turn on CO2 at the source then using a screwdriver adjust the high pressure regulator at the source to 110 psi 0 758 MPa then tighten locknut with wrench 7 Repeat Step 6 for both low pressure CO2 regulators on the regulator manifold routed to the unit and the syrup pumps DO NOT TURN ON CO2 SUPPLY AT THIS TIME WARNING 6 Using a wrench loosen lock nut on the reg...

Page 12: ...Soda Lever D 4 Remove nozzle by twisting counter clockwise and pulling down then remove diffuser by pulling down 5 Install Lancer yellow syrup separator PN 54 0031 in place of nozzle 6 Re open syrup shut off at mounting block 7 Activate valve to purge syrup until steady flow is achieved 8 Using a Lancer brix cup activate the valve and capture a sample Verify that the syrup level is even with the w...

Page 13: ... 1 Remove the ID panel from the front of the first valve 2 Insert the programmer s 10 pin connector into the ID panel plug located on the front of the circuit board 3 When properly connected the programmer will run a self diagnostic test The display will show all 8 s with the decimal points lighted After about three 3 seconds the display indicates the setting of the dip switches 4 After the progra...

Page 14: ...on is removed from the system ATTENTION Cleaning and Sanitizing Solutions Cleaning Solution Mix a mild non abrasive detergent e g Sodium Laureth Sulfate dish soap with clean potable water at a temperature of 90 F to 110 F 32 C to 43 C The mixture ratio is one ounce of cleaner to two gallons of water Prepare a minimum of five gallons of cleaning solution Do not use abrasive cleaners or solvents bec...

Page 15: ... out unit if applicable and clean behind and underneath Check for any loose components or noises Following sanitation rinse with end use product until there is no aftertaste Do not use a fresh water rinse This is a NSF requirement Residual sanitizing solu tion left in the system creates a health hazard CAUTION Cleaning and Sanitizing Nozzles 1 Disconnect power so as to not activate valve while cle...

Page 16: ... Ice Chute 1 Disconnect power to the dispenser 2 Remove the Merchandiser and Top Cover 3 Remove Ice Chute Lever then remove Splash Plate Assembly by lifting it up and out from the dispenser face Refer to the Automatic Agitation Warning on page 3 NOTE It is recommended to perform this procedure monthly or more often if desired Use the cleaning solution described above An alternate solution of one p...

Page 17: ...e Ice Bin 23 Remove the plastic Ice Shroud by pinching in the center and rotating out 24 Using the Cleaning Solution page 13 and a clean cloth or soft brush clean the Ice Chute Assembly Ice Shroud Auger all sides of the Ice Bin and surface of the aluminum casting 25 Using the Cleaning Solution and the sponge brush provid ed clean all interior surfaces of the ice chute and the ice chute feed throug...

Page 18: ...e This is a NSF requirement Residual sanitizing solu tion left in the system creates a health hazard CAUTION 8 Prepare Sanitizing Solution described above 9 Place syrup lines into sanitizing solution and activate each valve to fill lines with sanitizer Let sit for ten 10 minutes 10 Reconnect syrup lines to BIB s and draw drinks to flush solution from the dispenser 11 Taste the drink to verify that...

Page 19: ...ating carbonator pump 1 Insufficient incoming water supply pressure 1 Verify incoming supply water pressure to carbonator pump is min of 25 psi 0 172 MPa max of 50 psi 0 345 MPa Insufficient soda flow carbonated drinks 1 Insufficient CO2 supply pressure 2 Shutoff on mounting block is not fully open 3 Foreign debris in soda flow control 1 Verify incoming CO2 pressure is between 70 psi 0 483 MPa and...

Page 20: ...ely 3 Remove valve from mounting block open shutoffs slightly Check water syrup supply If no supply check unit for other problems Ensure BIB connection is engaged 4 Check the CO2 pressure to the pump to ensure it is between 70 80 psi 0 483 0 552 MPa 5 Check CO2 pressure and or replace pump 6 Remove kink or replace line 7 Repair or replace CO2 regulator as required Syrup only dispensed No water but...

Page 21: ...e circuit breaker on the power supply or momentarily unplugging unit 3 Check connections of liquid level probe to PCB assembly 4 Replace PCB assembly 5 Replace liquid level probe 6 Replace pump Excessive foaming 1 No ice in bin 2 Incoming water or syrup temperature too high 3 CO2 pressure too high 4 Water flow rate too high 5 Nozzle and diffuser not clean 6 Air in BIB lines 1 Fill bin with ice and...

Page 22: ...e 3 Worn or defective carbonator pump 4 Backflow preventer not allowing water to flow 5 Probe malfunctioning 6 PCB malfunctioning 1 Check CO2 supply Adjust CO2 pressure to 70 psi 0 483 MPa 2 Need water booster kit 3 Replace carbonator pump 4 Replace backflow preventer noting the flow direction arrow from pump to coldplate 5 Replace probe 6 Replace PCB Graphics Labels Assembly ILLUSTRATIONS AND PAR...

Page 23: ... VDC 10 12 0643 LED Light Bar 30 7 0 W 24 VDC 11 19 73310 L LPV 3 0 oz SSL SVRC 12 91 0198 Agitator Motor Assembly CCW 13 82 5128 Agitator Motor Assembly CW 14 82 4451 Auger Motor Assembly 15 64 5037 01 Ice Control PCB Assembly 16 82 4507 Solenoid Door Assembly 17 12 0652 LED Driver Ballast 60 W 18 25 0094 Transformer 155 VA 22 VAC 19 05 3468 Ice Shroud 44 Sensation 20 02 0406 01 Auger Motor Shaft...

Page 24: ...ly 01 02 04 03 Item Part No Description 01 82 5174 Flavor Shot Box Assembly 44 Sensation 02 64 5123 01 PCB Assembly Flavor Shot Control Box 03 19 0523 Valve Assembly LFCV 0 2 Syrup Inj 04 82 2317 01 Mounting Block Assembly ...

Page 25: ...25 Flavor Shot Box Plumbing Diagram Unit Plumbing Diagram ...

Page 26: ...26 Wiring Diagram 115 Volt ...

Page 27: ...27 Wiring Diagram 220 240 Volt ...

Page 28: ... 8 OFF OFF 6 SEC DISPENSED OFF ON 9 SEC DISPENSED ON OFF 12 SEC DISPENSED ON ON 15 SEC DISPENSED SWITCH AUTO AGITATE OFF TIME 3 4 OFF OFF NO AUTO AGITATION OFF ON 20 MINUTES ON OFF 40 MINUTES ON ON 60 MINUTES DIP Switch Legend If installing a Scotsman Pellet icemaker set the auto agitation time to every 60 minutes NOTE To prevent possible harm to the environment from improper disposal recycle the ...

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Page 30: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com ...

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