Lancaster Clear-Flo Haloshield 7-LWT-UV410-009 Installation, Operating And Service Manual Download

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INSTALLATION, OPERATING AND SERVICE MANUAL

Lancaster Clear-Flo

HAL SHIELD

OLD

NEW

ULTRAVIOLET DISINFECTION SYSTEM

LWT

UV410

009

PLEASE CAREFULLY READ INSTRUCTIONS BEFORE INSTALLING SYSTEM

FOLLOW ALL STATE AND LOCAL CODES AND REGULATIONS FOR PLUMBING AND ELECTRICAL.

INSTALLATION BY A CERTIFIED PLUMBER IS RECOMMENDED.

In the event that you need assistance for servicing your UV system, please first contact the

professional contractor who installed the system.

Congratulations on purchasing your new

Lancaster Water UV Disinfection System

. This unit is

designed to give you many years of trouble free service. For servicing and future inspection purposes,

please file this booklet with your important documents.

Summary of Contents for Clear-Flo Haloshield 7-LWT-UV410-009

Page 1: ... AND ELECTRICAL INSTALLATION BY A CERTIFIED PLUMBER IS RECOMMENDED In the event that you need assistance for servicing your UV system please first contact the professional contractor who installed the system Congratulations on purchasing your new Lancaster Water UV Disinfection System This unit is designed to give you many years of trouble free service For servicing and future inspection purposes ...

Page 2: ...rly grounded grounding type controller receptacle that is protected by a Ground Fault Circuit Interrupter GFCI or to a residual current device RCD having a rated residual operating current not exceeding 30 mA Inspect operation of GFCI as per manufacturer s suggested maintenance schedule DO NOT operate the disinfection system if it has a damaged cord or plug if it is malfunctioning or if it has bee...

Page 3: ...our UV chamber Hg EXPOSURE The UV lamp contains mercury If the lamp breaks then avoid inhalation or ingestion of the debris and avoid exposure to eyes and skin Never use a vacuum cleaner to clean up a broken lamp as this may scatter the spilled mercury Obey local regulations and guidelines for the removal and disposal of mercury waste NOTICE Safety Information 3 on his entire manual before operati...

Page 4: ...MAN 1AP MANIFOLD FILTER HOUSING VENT VALVE FILTER HOUSING HEAD 410 C5 MB FILTER CARTRIDGE FILTER HOUSING O RING 410 H 1 B BLUE FILTER HOUSING INCLUDING PLUGGED HEAD SUMP O RING UV ELL 1FM STAINLESS STEEL STREET ELBOW AND FM1 24 FLEXIBLE HOSE FILTER HOUSING SPANNER WRENCH INCLUDED NOT SHOWN ...

Page 5: ...ORDSET GROUND WIRE RING TERMINAL CONNECT TO UV CHAMBER GROUND STUD WITH GROUND NUT GROUND WIRE FORK TERMINAL CONNECT TO BALLAST WITH GROUND SCREW LOCATED UNDER BALLAST STAINLESS STEEL STREET ELBOW AND FLEXIBLE HOSE QUARTZ SLEEVE DOMED END BALLAST MOUNTING GROUND STUD MANIFOLD FILTER HOUSING VENT VALVE FILTER HOUSING HEAD FILTER CARTRIDGE FILTER HOUSING O RING FILTER HOUSING SUMP FILTER HOUSING SPA...

Page 6: ...PAGE 6 4 50 11 25 21 00 16 00 9 00 4 50 20 44 OUTLET 1 0 MNPT INLET 1 0 FNPT GENERAL NOTES FOR ESTIMATING ONLY ALL DIMENSIONS ARE IN INCHES DRAIN 0 5 MNPT WEIGHT 22 LBS ...

Page 7: ...120 PSI 7 25 PSI AMBIENT AIR WATER TEMPERATURE 36 to 104 F PRESSURE DROP at 30mJ cm RATED FLOW 2 UV CHAMBER MATERIAL 304 SS INLET OUTLET PORT SIZE 1 0 FNPT FILTER HOUSING HEAD INLET 1 0 MNPT UV CHAMBER OUTLET STEADY WORK GREEN LED LAMP ON INDICATOR LAMP LIFE REMAINING DAYS CONTINUES TO BE DISPLAYED BUT STOPS COUNTING DOWN LAMP FAILURE INDICATOR VISUAL COUNT DOWN DISPLAY 365 0 MANUAL RESET FUNCTION...

Page 8: ...tire house install the disinfection system before any branch lines PROCEDURE 1 The diagram below shows the installation of a typical drinking water system and the related components that may be used for the installation The use of a bypass assembly is recommended in case the system requires off line maintenance If this is the case it must be noted that the system will require supplementary disinfe...

Page 9: ...S 5 Mount the electronic ballast controller onto the metal manifold as shown on assembly page 5 A ground stud and nut are provided on the UV reactor chamber Attach the supplied 3 foot long 14 AWG green ground wire to this ground stud using the ring terminal end Attach the fork terminal end of the ground wire to the electronic ballast controller ground screw 6 Install the UV lamp as shown on assemb...

Page 10: ...he UV unit is installed and repeated thereafter whenever the UV is shut down for service without power or inoperative for any reason The procedure for sanitizing the plumbing system is readily accomplished as follows Ensure the electronic ballast controller is plugged in for entire disinfection process Shut off the water supply Close each valve Slowly and partially open vent to release the pressur...

Page 11: ... iron manganese hydrogen sulphide organics etc will result in oxidation of these contaminants and may require repeated flushing of the hot water tank This contingency must be dealt with independently under the start up procedure for any other conditioners that may form a part of the pre treatment for the UV unit 2 This disinfection procedure will result in a massive chlorine residual far in excess...

Page 12: ...sing the sleeve to fracture 3 To install a new lamp first remove the lamp from its protective packaging again being careful not to touch the lamp s quartz surface Oil deposits from your fingers can create hot spots on the surface which may lead to premature lamp failure Handle the lamp by the ceramic ends only If the quartz surface becomes dirty use a lint free cloth and isopropyl alcohol to remov...

Page 13: ...ng by verifying ballast green LED indicator is on and display is operational Note After replacing the UV lamp or quartz sleeve perform the disinfection procedure FILTER CARTRIDGE REPLACEMENT It is recommended to change the filter cartridge every six months or earlier Please note that a drop in pressure may indicate that the filter cartridge requires replacement It is recommended to replace the fil...

Page 14: ...talling new filter cartridge make sure filter housing o ring seal is properly seated and shows no sign of visible damage Ensure o ring is lubricated using silicone based lubricant Open the new filter cartridge wrap and discard wrap Insert the new filter cartridge into the sump housing and connect to the unit using the sump spanner wrench Note Be careful not to overtighten Plug the electronic balla...

Page 15: ... be silenced Please note that if this condition occurs and you are on a non municipal water source you should immediately stop using the water for potable applications until the lamp is replaced and distribution lines are disinfected BALLAST FAILURE INDICATOR Blank display ELECTRONIC BALLAST OPERATION 7 UVC Total Days Running Lamp Life LED Display Button Red LED Fault Green LED Work The 7 UVC Elec...

Page 16: ...V Chamber Leaking Water Problem with o ring seal on gland nut ensure o ring is in place check for cuts or abrasions clean o ring moisten with water and re install replace if necessary Condensation on reactor chamber caused by excessive humidity cold water check location of disinfection system and control humidity Inadequate misaligned or cross threaded inlet outlet port connections check thread co...

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Lancaster Clear-Flo Haloshield 7-LWT-UV410-009, Installation, Operating And Service Manual

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