LabelMill LM1510 Operation Manual Download

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LM1510

AUTOMATIC LABEL APPLICATOR

OPERATIONS MANUAL

Manufactured in USA by:

LabelMill, Inc.

2416 Jackson St.

Savanna, IL 61074

(800) 273-4707

[email protected]

www.labelmill.com

Summary of Contents for LM1510

Page 1: ...LM1510 AUTOMATIC LABEL APPLICATOR OPERATIONS MANUAL Manufactured in USA by LabelMill Inc 2416 Jackson St Savanna IL 61074 800 273 4707 info labelmill com www labelmill com...

Page 2: ...t 2 6 3 SETUP ADJUSTMENT Optional Valve Pack 3 1 Tamp Assembly Factory Setup 3 2 Flag Assembly Factory Setup 3 3 Synchronous Feed Factory Setup 3 4 Corner Wrap Unit Operation 3 5 4 PROGRAMMING AND CON...

Page 3: ...Applicator USER S MANUAL Page 3 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 SECTION 1 APPLICATOR OVERVIEW Introduction 1 1 General Applicator Specifications 1 1 Inventory List 1 2 User R...

Page 4: ...when mounted on the LabelMill Model T 150 Stand The Model LM1510 Applicator is of modular design and features rapid changeover from a wipe on system to a tamp system using the same applicator platform...

Page 5: ...cator Assembly 2 12 dia Blue Plastic Spools w Quick Release Collar 1 7 dia Blue Plastic Spool w screws 2 13 bolts w washers 1 6 Power Cord 1 Product Switch Manual Limit Switch Photo Switch as Specifie...

Page 6: ...ir controls at the source and lock out in accordance with OSHA Standards Be sure all external electrically conductive parts are connected to a good electrical ground Never handle live electrical equip...

Page 7: ...Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 SECTION 2 WEBBING SETUP AND GENERAL OPERATION LM1510 Component Description 2 1 Web Routing 2 2 Label Sensor Adjustment 2 3 Drive Motor Pack 2...

Page 8: ...1 01 2019 Model LM1510 COMPONENT DESCRIPTION NOTE LM1510 TAMP CONFIGURATION LEFT HAND SHOWN FOR REFERENCE ONLY 2 1 Control Box Behind Plate U Arm Label Sensor Drive Roller Pinch Roller Pinch Roller Re...

Page 9: ...d the web over the top of drive roller H Next slip the web between the drive roller and the pinch roller I Continue on by wrapping the web under the pinch roller 6 Finish the process by loading the wa...

Page 10: ...ation to the peeler plate is achieved by loosening the thumbscrew on the backside of the label sensor and sliding the assembly up or down on the peeler arm rail Once the label sensor is manually adjus...

Page 11: ...ill 11 01 2019 Model LM1510 DRIVE MOTOR PACK PN AC F A0011 To increase waste web tension move the lock collar 1 32 away from the take up spool compressing the spring CAUTION Too much web tension may c...

Page 12: ...LM1510 Servo Drive Label Applicator USER S MANUAL Page 12 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 T 150 MOUNTING STAND OPTIONAL 2 5...

Page 13: ...the U S A 2019 LabelMill 11 01 2019 Model LM1510 T STAND ADJUSTMENT To adjust the T 150 mounting stand simply loosen the headlocks and adjust to the desired height by turning the column crank Be sure...

Page 14: ...NUAL Page 14 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 SECTION 3 SETUP ADJUSTMENT Valve Pack 3 1 Tamp Assembly Factory Setup 3 2 Flag Assembly Factory Setup 3 3 Synchronous Feed Wipe On...

Page 15: ...model FLOW CONTROLS Tamp Corner Wrap Applications Control A This is used to adjust the speed that the tamp cylinder moves in the upward direction Control B Controls the tamp cylinder in the downward d...

Page 16: ...mount assembly in place Adjust the up or down to achieve the 0 020 tighten the 4 bolts and secure the tamp assembly in place by tightening the thumbscrew This adjustment is very important If this is n...

Page 17: ...reach the desired 0 020 A clearance 2 After this is set retighten the cap screws The dimension A should now be double checked to insure proper clearance This adjustment is very important If this is no...

Page 18: ...esired direction 2 Retighten the mounting screws S to secure the peeler plate P after adjustments are made 3 Now that the plate is adjusted test run the machine to see if the web tracks correctly NOTE...

Page 19: ...tor USER S MANUAL Page 19 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 CORNER WRAP UNIT OPERATION The LM 1510 control unit is equipped to support the optional corner wrap unit Pictures may...

Page 20: ...ROGRAMMING AND CONTROL OPERATION Operator Interface Console 4 1 Accessory Connections 4 2 T 50 Photo Eye 4 3 Programming 4 4 Programming Flow Chart 4 8 Main Displays 4 10 Key Definitions 4 21 Set Up o...

Page 21: ...LM1510 Servo Drive Label Applicator USER S MANUAL Page 21 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 HAND HELD LABELER INTERFACE HLI 100 4 1 LCD Display Operator Interface Interface Port...

Page 22: ...ill 11 01 2019 Model LM1510 ACCESSORY CONNECTIONS LOCATED ON BACK OF CONTROL BOX 4 2 Power Switch Main Power Motor Pack Ports Remote Trigger Photoeye Port E Stop Aux Port Light Bar Auxiliary Ports Lab...

Page 23: ...LM1510 Servo Drive Label Applicator USER S MANUAL Page 23 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 T 50 PHOTOEYE Trigger Cable Wiring 4 3...

Page 24: ...2 Access or Enter the data selection options line bottom line of display of the PROGRAM BLOCK Sub Menus 3 Store the selected data UP DOWN ARROW KEYS ARE USED TO 1 Scroll up down through the primary me...

Page 25: ...ycle has completed Multiple Feed how many labels are applied to one product with one signal reset when signal is toggled Interval Delay amount of time in seconds between multiple fed labels Note only...

Page 26: ...Posn maintains label position on peeler plate at different label speeds automatically Stop Comp Dist Calculated distance used in the Label Auto position feature Label Stop Posn electronically adjusts...

Page 27: ...to the peeler plate for live production operation ALARMS Used to trigger an alarm light etc when the web is broken or miss feed of a label PROGRAMMABLE BLOCKS Broken Web used to turn the option on or...

Page 28: ...NG FLOW CHART LM MODEL 1510 UP DOWN ARROW KEYS WILL SCROLL THROUGH THE PROGRAM BLOCKS AND SUB MENUS 4 8 INITIALIZING PRESS PROG KEY PASSWORD PRESS ENTER AUTO SETUP PRESS ENTER PRODUCT SENSOR PRESS ENT...

Page 29: ...S A 2019 LabelMill 11 01 2019 Model LM1510 4 9 ENCODER PRESS ENTER CYCLE TYPE PRESS ENTER PRINTER SETUP PRESS ENTER ALARMS PRESS ENTER JOB STORAGE PRESS ENTER DEFAULTS PRESS ENTER I O STATUS PRESS EN...

Page 30: ...S PASSWORD PRESS ENTER PASSWORD 0000 PASSWORD OFF PASSWORD ON Note use UP and DOWN arrows to toggle between ON and OFF The enter keywill save selection AUTO SET UP PRESS ENTER AUTO SETUP IS RUNNING SY...

Page 31: ...OR LARGER INTERVAL DELAY PRESS ENTER SENSOR TRIGGER LEADING EDGE MULTI FEED 00 Range 01 10 OFF DEBOUNCE PRESS ENTER ON DEBOUNCE PRESS ENTER USED TO FILTER FALSE TRIGGERING USED TO FILTER FALSE TRIGGER...

Page 32: ...N PRESS ENTER HEAD UP SWITCH PRESS ENTER VACUUM RELEASE PRESS ENTER Note this time can never be larger then the tamp duration HEAD UP SWITCH N O VACUUM DELAY ON PRESS ENTER HEAD UP DEBOUNCE PRESS ENTE...

Page 33: ...ABEL SPEED ACC PRESS ENTER SET SPEED PRESS ENTER SET ACCERELERATION PRESS ENTER SPEED IPM 0650 ACCEL MS 0060 SET ACCERELERATION PRESS ENTER COUNTER PRESS ENTER TOTAL CNT RESET PRESS ENTER BATCH CNT RE...

Page 34: ...SENSOR PRESS ENTER I MARK GAP CLR PRESS ENTER MANUALSET GAP PRESS ENTER GAP THRESHOLD PRESS ENTER I MARK GAP CLR GAP I MARK GAP CLR CLEAR LABEL LENGTH PRESS ENTER LAB LEN 00 000 I MARK GAP CLR I MARK...

Page 35: ...POSN PRESS ENTER STOP COMP DIST PRESS ENTER LABELS TO PEELER PRESS ENTER AUTO POSITION OFF LBLS PEELR 00 LABEL STOP POSN PRESS ENTER MISSG LABEL DET PRESS ENTER MISSING LBL DET ON STOP POSN 0 000 AUT...

Page 36: ...CODER ON OFF ON CONVEYOR LOCK OFF ENC OVERRIDE PRESS ENTER TRIGGER DISTANCE PRESS ENTER START COMP DIST PRESS ENTER CONVEYOR LOCK ON Range 50 150 ST COMP DIS 0 000 MAX CONVYER IPM PRESSS ENTER MAX CV...

Page 37: ...NUAL Page 37 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 4 17 CYCLE TYPE PRESS ENTER TAMP BEFORE FEED TAMP AFTER FEED BLOW BEFORE FEED BLOW AFTER FEED PRE PRINT TAMP PRE PRINT BLOW CLAM S...

Page 38: ...VOLT LEVEL PRESS ENTER BROKEN WEB SENSE PRESS ENTER BROKEN WEB SENSE OFF FEED ERROR PRESS ENTER FEED ERROR OFF BROKEN WEB SENSE ON SENSE VOLT 4 000 FEED ERROR ON 4 18 PRINTER SETUP PRESS ENTER PRINTER...

Page 39: ...TER RESTORE JOB PRESS ENTER JOB NUMBER 1 Range 01 06 Jobs ENTER OVERWRIGHT CLEAR ABORT ARE YOU SURE NO YES DELETE JOB PRESS ENTER SAVE JOB PRESS ENTER JOB NUMBER 1 JOB NUMBER 1 ARE YOU SURE NO YES ARE...

Page 40: ...1510 I O STATUS PRESS ENTER S P H I A F V T O O O O O O 7 XO 0 O O O O O O O O 7 X1 0 O O O O O O O O 7 X2 0 O O O O O O O O 7 X3 0 O O O O O O O O 7 Y0 0 O O O O O O O O 7 Y1 0 O O O O O O O O 7 Y2 0...

Page 41: ...nsation is used to correct the LabelMill application head ONLY The reaction time of the LabelMill control and label sensor is corrected The purpose of stop compensation is to maintain label placement...

Page 42: ...nt of the label on the product When the encoder feature is used the product delay feature is rendered inactive Trigger distance will move the label placement in inches 00 00 PRODUCT DELAY is NOT used...

Page 43: ...erance that will affect the accuracy of the system STOP COMP DIST LABEL STOP COMPENSATION DISTANCE 1 Set basic applicator up first refer to quick setup 2 Set MISSING LABEL to OFF 3 Set encoder to OFF...

Page 44: ...EL STOP POSITION distance CAN NOT be greater than half the length of the label MISSING LABEL COMP MISSING LABEL COMPENSATION Missing Label Compensation is used to advance the label liner to compensate...

Page 45: ...ines per revolution by circumference this will net lines per inch 5 Enter this number into menu ENC LINES INCH note that this number needs to be between 25 500 EXAMPLE 1 Encoder lines per revolution 1...

Page 46: ...if necessary until label is in proper registration 14 Turn back on any options that may have been disabled for setup of this particular feature PRODUCT DELAY PRODUCT DELAY is NOT used in conjunction...

Page 47: ...d into the control 13 Enter programming and advance to menu ALARMS 14 Turn BROKEN WEB ON 15 SENSE VOLT LVL enter calculated broken web voltage 16 The control is now set to detect a broken web and will...

Page 48: ...bel in label sensor gap until the HIGHEST value is displayed press enter gap between labels 4 GAP THRESHOLD is now displayed This is the difference between the highest value and the lowest value 5 GAP...

Page 49: ...by pressing the START key 12 Observe label speed and change if required 13 Manually move the label sensor so the label stops flush with the peeler plate tip 14 System is now ready for set up of advanc...

Page 50: ...10 4 Set head up limit switch to NO TAMP SWITCH 5 Use the product delay to MOVE the label on the product The asynchronous application mode is used to apply labels to products that are either stationar...

Page 51: ...placement of the label on the product 9 Measure the OFFSET of the label placement Note A label CAN NOT be advanced on the product ONLY moved back since the applicator can only delay the product signa...

Page 52: ...CT DELAY WILL NOT WORK 7 Set Product delay to 00 000 8 Start system and apply label at the desired speed 9 Check the placement of the label on the product 10 Measure the OFFSET of the label placement...

Page 53: ...ar Aux Connector Note some outputs can be wired to sourcing type outputs Status display legend INPUTS OUTPUTS S P H A F V T SMART TAMP PRODUCT SENSOR TAMP SENSOR AIR ASSIST SOL FLAG SOL VACUUM SOL TAM...

Page 54: ...4 COM 4 24 VDC 5 FLAG SOL 6 O Y0 1 AIR ASSIST SOL 7 O Y0 0 SMART TAMP IN 8 I X0 3 AUX OUT 7 9 O Y0 4 LABEL SENSOR CONNECTOR 8 pin Amp P3 PIN Address SENSOR COLLECTOR GREEN 1 Green DIODE CATHODE BLACK...

Page 55: ...1 24VDC 2 24 COM 3 24 COM 4 LOW LABEL IN 5 I X1 3 ERROR Red light 6 O Y0 7 LOW LABEL Yellow light 7 O Y1 0 RUN STATUS OK Green Light 8 O Y1 1 TAMP SYNC OUT 9 O Y1 2 INHIBIT IN 10 I X1 4 LABEL FEED ERR...

Page 56: ...6 20 I X3 3 AUX OUT 1 21 O Y2 1 AUX OUT 2 22 O Y2 2 AUX OUT 3 23 O Y2 3 Applicator in cycle output Applicator Busy 24 O Y2 4 Paralleled with Y1 3 Batch Done 25 O Y1 6 AUX I O DB25 Male CONNECTOR J2 P6...

Page 57: ...bel Applicator USER S MANUAL Page 57 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 E STOP Wiring DB 25 FEMALE J1 ONLY CR1 C24 24 24 TO OUTPUTS CR1 CR1 POWER TO SERVO CARD 9 10 11 DB25 E STO...

Page 58: ...ch Sense GND 3 GND 3 Fault line O C 4 GND 4 GND 5 24 5 GND 6 24 6 TX 7 TX 8 COMM 1 RS 232 DB9 Female P8 PIN COMM 2 RS 232 DB9 Female Serial Plus Port P9 PIN INPUT OUTPUT ADDRESS NC 1 24 1 RS232 XMIT 2...

Page 59: ...ADDRESS FOR A 1510 WHEN USING MULTIPLE LABELERS WITH ONE TS204 TOUCHSCREEN EACH LABELER MUST BE SET UP WITH A UNIQUE COMMUNICATIONS ADDRESS UP TO FOUR LABELERS CAN BE USED WITH ONE TS204 SWITCH LOCAT...

Page 60: ...Applicator USER S MANUAL Page 60 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 SECTION 5 CLEANING MAINTENANCE General Cleaning Maintenance 5 1 Troubleshooting 5 2 Fault Codes 5 3 Replacing...

Page 61: ...ers To clean adhesive or residual build up off of guide rollers brake arms or the pinch roller assemblies use only isopropyl alcohol Other chemicals or abrasive products can cause damage to the system...

Page 62: ...use and replace if necessary Air system will not operate A No air pressure B Plugged hose C Faulty valve Check air supply and filter Fix or replace hose Consult factory Take up unit does not turn A Fr...

Page 63: ...nsed in auto set up Check label stock Check label sensor Retry auto set up Label Present Fault Feed Error Label present sensor failed to Detect label Feed error option enable without hardware attached...

Page 64: ...of the overload condition must be determined and corrected prior to replacing the fuse NEVER replace the fuse with one of a greater AMP rating The specified rating has been selected to prevent damage...

Page 65: ...LM 1510 AUTOMATIC LABEL APPLICATOR OPERATIONS MANUAL Copyright and Trademarks Copyright 2019 LabelMill All rights reserved All trademarks and brand names are the property of their respective owners L...

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