KUDOS K-SW15TE Safe Operation & Maintenance Instructions Download

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AFE

PERATION

& M

AINTENANCE

NSTRUCTIONS

MUST

FOLLOWED

KuDos hydraulic flange spreaders are carefully inspected for quality and
tested for safety. We meet ISO 9001:2015, ISO 14001:2015, IECQ QC
080001, OHSAS 18001:2007, CE standards & U

NDUSTRIAL

. U.S.A.

Hydraulic Flange Spreader

K-SW

TE / K-SW

AFE

PERATION

& M

AINTENANCE

NSTRUCTIONS

ATTENTION!

www.ptr.co.th

KuDos Mechanical Co., Ltd

Summary of Contents for K-SW15TE

Page 1: ...fully inspected for quality and tested for safety We meet ISO 9001 2015 ISO 14001 2015 IECQ QC 080001 OHSAS 18001 2007 CE standards UVDB KUDOS INDUSTRIAL INC U S A Hydraulic Flange Spreader K SW15TE K SW9TM SAFE OPERATION MAINTENANCE INSTRUCTIONS ATTENTION w w w p t r c o t h KuDos Mechanical Co Ltd ...

Page 2: ...se severe damage WARNING ATTENTION Always wear safety goggles when operating this product Projectiles or hydraulic fluid can cause serious injury Read all instructions and warnings carefully Follow all safety precautions to avoid injury or damage to property DO NOT use this tool on glass plastic wood or any other materials which could shatter Do not exceed equipment ratings Two handed operation of...

Page 3: ... Parts Guide 16 Hydraulic Flange Spreaders Thank you for using KuDos products This manual must be read carefully prior to operating this product Special attention should be paid to the section Safety Instructions Damages and injuries caused by improper use of this product are NOT included in our warranty We would like to remind you to work safely and to keep this manual on hand w w w p t r c o t h...

Page 4: ...o not reach while oper ating hydraulic tools TOOL USE AND CARE 1 Do not use this tool if there are any abnormalities or damage to any of its components 2 Keep out of the reach of children All users should be familiar with its use before operating 3 Inspect the tool before and after every use Do not use this tool if it is damaged in any way 4 Personal injury can be caused by operating damaged or po...

Page 5: ...draulic fluid specifications Hydraulic fluid temperatures over 65 C might soften seals and cause fluid leaks DO NOT DISASSEMBLE OR ATTEMPT TO REPAIR THIS TOOL Maintenance Follow these tips to ensure long product life KuDos Industrial Inc USA 5 Hydraulic Flange Spreaders ATTENTION KuDos hydraulic tools must be serviced by a qualified technician Replace any worn or damaged parts immediately Do not u...

Page 6: ... of slipping out of joint Requires very small access gap of only 6mm 24 in Two stage pumping action Accessories Spreader block KuDos tool bag and stepped block extension kit Optional wrench used for model K SW9TM FEATURES KuDos Stepped Blocks can be used in a joint with a wider gap or used to open a joint up to 3 16 in 81mm further with less penetration Fits both the K SW15TE and K SW9TM models Th...

Page 7: ...teral flange movement during flange spreading Strongly recommended that two K SW15TE wedges be used on the flange joint positioned 180 degrees apart Prime each pump individually ensuring that the flange joint opens evenly The safety block should be inserted into the joint and the pressure released when the joint has been opened to the desired or the maximum spreading distance w w w p t r c o t h K...

Page 8: ...ders 8 KuDos Industrial Inc USA 6mm 0 236 288mm 11 338 31mm 1 22 0 57mm 2 244 33mm 1 299 333mm 13 11 58mm 2 283 84mm 3 307 Close Open 288mm 11 417 6mm 0 236 75mm 2 952 132mm 5 196 146 7mm 5 775 Dimensions w w w p t r c o t h ...

Page 9: ...bolts will reduce lateral flange movement during flange spreading Strongly recommended that two K SW15TE wedges be used on the flange joint positioned 180 degrees apart Prime each pump individually ensuring that the flange joint opens evenly The safety block should be inserted into the joint and the pressure released when the joint has been opened to the desired or the maximum spreading distance w...

Page 10: ...Hydraulic Flange Spreaders Close Open Dimensions 6mm 0 236 283mm 11 14 31mm 1 22 57mm 2 244 33mm 1 30 274mm 10 78 41 67mm 1 64 58mm 2 28 84mm 3 30 10 w w w p t r c o t h KuDos Mechanical ...

Page 11: ...ic Flange Spreaders Dimensions 11 6mm 0 236 283mm 11 14 15mm 0 59 75mm 2 952 147 55mm 5 8 28mm 1 10 38mm 1 49 48mm 1 89 58mm 2 28 79 1mm 3 11 23mm 1 023 27 1 06 182mm 7 165 w w w p t r c o t h KuDos Mechanical ...

Page 12: ...vance and retract the cylinder piston several times to remove air trapped in the tool hose or pump Return the piston to the start position 4 Insert the spreading wedge into the access gap as far as the heel of the chosen wedge step The heel should be touching the outer surface of the joint and the spreader squarely facing the workpiece Hydraulic Flange Spreaders Stepped block extension kit Easy to...

Page 13: ...When the job is done reverse steps 3 6 to gradually bring the flanges back to their original position 10 Retract the piston completely by releasing the pump pressure 11 Dismount the couplers If the couplers won t dismount restart the pump to release the internal pressure Replace the dust caps to the couplers AFTER USE DON T FORGET TO Clean the product and check to ensure that all pieces are in wor...

Page 14: ...un to remove impediments or a lubricant to clean the tool A There is air in the hydraulic system Follow the directions on page 9 to eject the air and restore piston action B Insufficient hydraulic fluid Follow steps on page 9 to add fluid A Release valve is leaking Contact your KuDos service representatives B Piston seal is leaking Contact KuDos service representatives C Fluid leakage from the cyl...

Page 15: ... not manufactured or authorized by KuDos acts of God accidents or use in a manner for which they are not intended KuDos s liability in all cases is limited to and shall not exceed the purchase price paid KuDos shall not be liable to any buyer for con sequential or incidental damages of any kind Batteries chargers electric motors gas engines and cutting blades sold with KuDos products are not cover...

Page 16: ...16 KuDos Industrial Inc USA K SW15TE Parts Guide Hydraulic Flange Spreaders w w w p t r c o t h KuDos Mechanical ...

Page 17: ...r Cover 1 8 Piston Connector 1 9 Cylinder Bush 1 10 Screw 2 11 Copper Washer 2 12 Main Piston 1 13 Back up Ring 1 14 Oil Seal 1 15 Spring Connector 2 16 Tension Spring 1 17 Cylinder Body 1 18 Funnel 1 19 Hex Nut 1 20 Handle 1 21 Screw 2 22 Safety Block 1 23 Block Handle 1 24 Spreading Block 2 Hydraulic Flange Spreaders 25 Hex Screw 2 26 Screw 1 w w w p t r c o t h KuDos Mechanical ...

Page 18: ...18 KuDos Industrial Inc USA K SW9TM Parts Guide Hydraulic Flange Spreaders w w w p t r c o t h KuDos Mechanical ...

Page 19: ...7 Socket Head Cap Screw 8 8 Spreading Piece 2 9 Slide Pin 4 10 Cylinder Cover 1 11 Socket Head Cap Screw 4 12 Nut 1 13 Funnel 1 14 Handle 1 15 Retaining Ring 1 16 Stud Bolt 1 17 Safety Block 1 18 Block Handle 1 19 Spreading Block 2 20 Hex Screw 2 21 Screw 1 Hydraulic Flange Spreaders w w w p t r c o t h KuDos Mechanical No Part Q ty ...

Page 20: ...passed our quality inspection For KuDos Authorized Distributor Use Only Date of Purchase dd mm yy For Industry or Individual Buyer Use Only Date of Purchase dd mm yy Manufacture Quality Certificate ITEM HYDRAULIC FLANGE SPREADER MODEL NO K SW15TE K SW9TM SERIAL NO INSPECTION DATE Q C SUPERVISOR w w w p t r c o t h ...

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