IRIS Spreaders IJS-200 Operator'S Manual Download

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FERTILIZER SPREADER

Fertilizer Spreader for tractor – Mod. IJS-200,200D,340,340D

OPERATOR'S MANUAL

Please Read this operator's manual before operating the machine

Summary of Contents for IJS-200

Page 1: ...FERTILIZER SPREADER Fertilizer Spreader for tractor Mod IJS 200 200D 340 340D OPERATOR S MANUAL Please Read this operator s manual before operating the machine ...

Page 2: ...Operate 4 5 5 Important safety information 6 6 Checkup 7 7 Storage 7 8 Spreading chart 8 9 9 Parts sales Trouble shooting 10 10 Warranty Complimentary check up Repair 10 11 Part list 11 16 12 Assembling instructions 17 36 13 Certificate of Quality Assurance 37 42 ...

Page 3: ...s and Disc 3 Adjust spreading amount by adjusting lever 4 Yellow poly hopper makes rust free and visible inside 5 Stainless steel vanes Disc and prevention plate 6 Heavy duty frame 7 Transmission gearbox in stamped steel with high resistance gears 9 Electric control Shutter IJS 200D 340D 10 Optional 1 ...

Page 4: ...ITY ℓ gallon 200 52 8 340 89 8 Outlet Shutter Control Mechanic Electric control Mechanic Electric control WEIGHT OF THE MACHINE lbs 52 5 115 7 56 5 124 5 WIDTH outside side inch 1120 44 LOADING HEIGHT inch 900 35 4 1100 43 3 LENGTH inch 1120 44 SPREADING WIDTH m ft 8 16 26 52 5 POWER P T O ...

Page 5: ...3 Parts Fertilizer Spreader IJS 200 200D340 340D Hopper Frame Discharger Prevention Plate Lower Link Pin Gearbox Disc Vane 3 ...

Page 6: ...izer spreader s upper link to the tractor s top link 3 Close the outlet and pour fertilizer or seed into the hopper 4 Adjust spread rate by using adjustment lever 5 Spread fertilizer or seed by a tractor 6 Three spreading patterns A simple adjustment of shutter level allows direction of distribution towards the righthand side or towards the lefthand side 4 ...

Page 7: ...dition of fertilizer changes weight condition wet or dry etc Moving the vane tips forward No 1 will carry more material to the lefthand side Moving the vane tips backward No 3 will carry more material to be spread to the righthand side Please have a test spreading after each adjustment 5 ...

Page 8: ...perating the equipment turn off the engine of ATV or tractor and apply the break then refer to Trouble Shooting 7 Comply with all local traffic regulations while driving 8 After assembling universal joint before trial run if joint is too long or the angle between the tractor s PTO and the spreader exceeds recommended angle then it may cause the breakage of the gear box Recommended angle is 15 degr...

Page 9: ...s to be stored for a long time apply lubricants to the area where it is likely to have corrosion 2 Firmly secure the fertilizer spreader on the flat surface to prevent any possible fall off 3 Keep it away from children to prevent any safety hazard 4 When the equipment is to be stored for a long time store it in indoor If it is to be stored outside place it on the flat surface and cover it with pro...

Page 10: ...D 1 2 3 4 5 6 7 8 Coarse Grain Fertilizers 540 12 5 0 99 231 333 781 1022 1307 1556 8 0 74 182 295 556 830 1059 1093 12 0 65 123 235 352 429 593 701 Medium Grain Fertilizers 540 15 5 0 23 99 158 299 395 501 563 8 0 21 64 131 217 264 400 467 12 0 14 43 105 143 215 284 314 Fine Grain Fertilizers 540 18 5 0 14 52 140 214 308 393 434 8 0 9 43 105 175 224 288 305 12 0 7 32 78 117 165 204 220 ...

Page 11: ... 6 7 8 Coarse Grain Fertilizers 540 39 3 0 218 509 734 1722 2253 2881 3430 5 0 163 401 650 1226 1830 2335 2410 7 5 140 271 518 776 946 1307 1545 Medium Grain Fertilizers 540 49 3 0 51 218 348 659 871 1105 1241 5 0 46 141 289 478 582 882 1030 7 5 31 95 231 315 474 626 692 Fine Grain Fertilizers 540 59 3 0 31 115 309 472 679 886 957 5 0 20 95 231 386 494 635 672 7 5 15 71 172 258 364 445 485 ...

Page 12: ...ease refer to Trouble Shooting section first 2 If Trouble Shooting does not solve the issue contact authorized dealer or manufacturer s Customer Service 10 Warranty complimentary check up Repair 1 The warranty is good for one year from the date of delivering to the customer 2 Even after one year warranty period we would gladly check up and repair the equipment at a reasonable price 3 With a faith ...

Page 13: ...11 Part list 1 Full Layout 11 PART NO QTY DESCRIPTION 1 1 Hopper Parts 2 1 Frame Parts 3 1 Gearbox Parts 4 1 Shutter Parts ...

Page 14: ...2 Hopper Parts Layout 12 PART NO QTY DESCRIPTION 1 1 Extension Hopper 2 1 Hopper 3 10 Flange Nut M8 4 20 Washer M8 5 10 Bolt Hex Head M8X25 ...

Page 15: ...3 Frame Parts Layout 13 ...

Page 16: ...ing Washer M22 7 2 Nut M22 8 1 Spreading Prevention Plate 9 2 SUS Bolt Hex Head M10X25 10 2 Small Square Washer 11 6 Carriage Bolt M10X30 12 1 Big Square Washer 13 1 Lever 14 1 Lever Fixing Pin 15 1 Bolt Hex Head M10X65 16 1 Lever Tension Spring 17 1 Lever Link Pin Connecter 18 1 Lever Link Pin 19 2 Washer M10 20 2 R Pin 21 1 Lever Gap Washer M10 ...

Page 17: ... 15 PART NO QTY DESCRIPTION 1 3 SUS Bolt Hex Head M8X20 2 1 Spreading Disc 3 1 Gearbox 4 6 Lock Nut M8 5 6 Bolt Hex Head M8X25 6 6 SUS Lock Nut M8 7 8 SUS Nut M8 8 8 SUS Spring Washer M8 9 4 Vane 10 8 SUS Bolt Hex Head M8X15 ...

Page 18: ...IPTION 1 1 SUS Flange Nut M8 2 1 Lower Agitator 3 1 SUS Bolt Hex Head M8X45 4 1 SUS Nocking Bushing 5 1 Fertilizer Discharger 6 2 SUS Flange Nut M10 7 2 SUS Washer M10 8 2 SUS Carriage Bolt M10X30 9 1 Shutter 10 1 Washer M30 11 1 Snap ring S 32 ...

Page 19: ...12 1 Assembling instructions for IJS MODEL 1 FRAME 2 GEAR BOX 3 DISK VANES A Fix the disk on the proper bracket of the gear box by 3 SUS SCREWS 8x20 3 SUS LOCK NUTS M8 B Tighten 17 ...

Page 20: ...C Fix the gear box on the proper bracket of the frame by 6 SCREWS 8x25 6 LOCK NUTS D Tighten 18 ...

Page 21: ...1 DISCHARGER SHUTTER 2 LOWER AGITATOR A Fix the Discharger Shutter on the proper bracket of the frame by 2 SUS CARRIAGE SCREWS 10x25 2 SUS FLANGE NUTS M10 2 SUS WASHERS M10 B Tighten 19 ...

Page 22: ...C Insert the lower agitator and then fix the lower agitator on the shaft by 8 SUS SCREWS 8x45 and 1 SUS FLANGE NUTS M8 D Tighten 20 ...

Page 23: ...1 PREVENTION PLATE 2 LOWER LINK PINS 3 LEVER SET 4 LEVER SET A Fix the prevention plate on the proper bracket of the frame by 2 SUS SCREWS 10x25 2 SUS SPRING LOCK WASHERS M10 2 SUS NUTS M10 B Tighten 21 ...

Page 24: ...C Fix the lower link pins to the frame by 2 NUTS M22 2 SPRING LOCK WASHERS M22 D Tighten E Assemble the lever set 22 ...

Page 25: ...on the proper hole of the shutter by 1 WASHER M10 and 1 RPIN G Pull the lever all the way up H Close the shutter I Turn the lever pin to set the distance of adjusting bar between shutter and lever by 1 WASHER M10 and 1 RPIN 23 ...

Page 26: ...ION HOPPER HOPPER FRAME ASSY 2 BIG SQUARE WASHER SMALL SQUARE WASHER SCREWS NUTS A Place the hopper on the Fertilizer Discharger and Hoper Braces centering B If the holes do not fit drill these with a drill 24 ...

Page 27: ...e hopper on the proper bracket of the frame by 6 SHANK SCREWS M10x30 6 LOCK NUTS M10 1 BIG SQUARE WASHER 2 SMALL SQUARE WASHERS Big square washer Small square washers D Tighten center first E Tighten others 25 ...

Page 28: ...sion hopper on the hopper G Make 10 hole for M8 to fix extension hopper on hopper by a drill machine with hole jig H Fix the extension hopper on the hopper by 10 SCREWS M8x25 10 FLANGE NUTS M8 20 WASHERS M8 I Tighten 26 ...

Page 29: ...IJS 340 27 ...

Page 30: ...12 2 Assembling instructions for Electric Control 1 Frame 2 Gear lever and DC motor 28 ...

Page 31: ...A Paint the grease on the hole left side and right side 29 ...

Page 32: ... Lock nut M10 Washer M10 Washer 10x30x6t and Spring from gear lever C Assemble the gage pin with Bolt M10x65 and spring on the frame such as the left photo D Assemble the Washer 10x30x6t the frame such as the right photo 30 ...

Page 33: ...E Paint the grease on Washer F Assemble the gear lever G Paint the grease on gear lever H Assemble the washer M10 I Assemble the Lock nut M10 and tighten If too tight the gear lever may not move 31 ...

Page 34: ...J K L M N Assemble the DC motor upper hole on the frame with Bolt M10x25 Washer M10 Spring washer M10 and Nut M10 32 ...

Page 35: ...O Paint the grease on gear teeth P Align gear teeth and assemble the DC motor lower hole on the frame with Bolt M10x25 Washer M10 Spring washer M10 and Nut M10 Q Tighten 33 ...

Page 36: ...R Connect DC motor connecter to controller connector and battery S Fix the adjusting bar on the proper hole of the shutter by 1 WASHER M10 and 1 RPIN T Close the shutter 34 ...

Page 37: ... Turn the lever pin and operate controller to set the distance between shutter and gear lever and fix adjusting bar by 1 WASHER M10 and 1 RPIN V Tighten stopper W Open the shutter and tighten stopper 35 ...

Page 38: ...X Set gage pin on gage level and tighten Closing Y Tighten DC motor cover 36 ...

Page 39: ... be at its best condition and outstanding performance and safely maintained Thus we are pleased to offer you the assurance terms as below 1 SCOPE OF WARRANTY If the product you purchased was managed and used in accordance with instructions on regular check ups and maintenance schedule provided in the owner s operation manual AND the product is still within warranty period and used less than allowe...

Page 40: ... office for inspections and repairs 3 RESPONSIBILITIES OF THE OWNER Since any unauthorized inspections or use of non genuine parts that are not prescribed in Owner s Operation Manual may decrease the performance of the parts or cause fatal damages to the product it is very critical to follow all the instructions prescribed in the Owner s Operation Manual and Certificate of Quality Assurance 4 EXCL...

Page 41: ...ine parts 6 Any defect caused by negligence in storing and managing such as damages due to extreme weather conditions 7 Minor issues not related with the function smell vibrations shape sensitivity 8 Major discrepancies between the parts and its serial numbers recorded in our data base 9 Malfunction caused by natural calamities 5 PROCEDURE FOR WARRANTY REPAIR Warranty repair will be provided in ou...

Page 42: ...g warranty time even after the transfer of ownership through sale or donation it is very important to acquire the Certificate of warranty when transfer of the product takes place We will honor all the terms prescribed above However if you are not satisfied with the service provided to you you may contact our customer service center directly and we will do our best to support you ...

Page 43: ... malfunction caused by negligence Certificate of Warranty 1 Please bring this certificate within 1 year from the date of purchase to have routine inspection This certificate should be submitted when you request an inspection Certificate of Warranty 2 Please bring this certificate within 1 year from the date of purchase to have routine inspection This certificate should be submitted when you reques...

Page 44: ...Warranty Execution Report DATE PERFORMED TECHNICIAN CONFIRMED ...

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