KELCH KENOVA set line V9 Series Operating Instructions Manual Download

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05.09.2014

Kelch GmbH · Werkstraße 30 · D-71384 Weinstadt-Endersbach · Tel. (+49)7151 20522 0 · Fax (+49)7151 20522 11 · [email protected]

KENOVA set line V9xx(-S)

Translation of the Original Operating Instructions
KENOVA set line V9xx(-S)

BA - Version 1.0

Document No. / Article No.: 1066307

Summary of Contents for KENOVA set line V9 Series

Page 1: ...el 49 7151 20522 0 Fax 49 7151 20522 11 info kelchgmbh de KENOVA set line V9xx S Translation of the Original Operating Instructions KENOVA set line V9xx S BA Version 1 0 Document No Article No 1066307...

Page 2: ......

Page 3: ...ing operation 11 2 8 Danger from electrical power voltage 13 2 8 1 Danger from electromagnetic radiation 14 2 9 Pneumatic supply 14 2 9 1 Dangers arising from hydraulic and pneumatic power 14 2 9 2 Da...

Page 4: ...nstadt Endersbach Tel 49 7151 20522 0 Fax 49 7151 20522 11 info kelchgmbh de Page II 4 4 Shrinking and setting only with V9xx S 27 4 4 1 Length adjustment with end stop pin 28 5 Maintenance and care 2...

Page 5: ...ure 2 Transport securing counterweight 17 Figure 3 Transportation securing axes 17 Figure 4 1 Transport securing means of the shrink tower for the KENOVA set line V9xx S 18 Figure 5 Base frame KENOVA...

Page 6: ...line V9xx S Kelch GmbH 2014 Kelch GmbH Werkstra e 30 D 71384 Weinstadt Endersbach Tel 49 7151 20522 0 Fax 49 7151 20522 11 info kelchgmbh de Page IV List of Tables Table 1 Dangerous areas on the appl...

Page 7: ...applied by all persons who are commissioned to work with and on the appliance Operating including setting up fault rectification during the operating cycle disposal of pro duction waste care disposal...

Page 8: ...ations that impair the safety of the unit Warranty is exclusively accepted for original spare parts Contravening this results in KELCH GmbH declining all liability Immediately check the completeness o...

Page 9: ...following the complete tool i e a tool in its adapter The temperature of tools must correspond roughly to the room temperature Especially tools which have been previously heated up must be cooled down...

Page 10: ...Where possible during the design of the appliance it was ensured that no composite materials were used This design concept permits a high degree of hardware recycling after reaching the end of its se...

Page 11: ...tromagnetic radiation Do not expose interference sensitive appliances and persons with active and in certain cases also passive medical implants to the system electromagnetic field Warning Warning of...

Page 12: ...nt Care has to be taken that no loose objects such as jewellery are worn when operating the machine When filling the cooling sys tem with cooling water loose items can get caught up in the rotor of th...

Page 13: ...cident prevention regulations VDE safety regulations 2 3 Spare parts accessories Only accessories and spare parts authorized by KELCH GmbH must be used Such parts have been checked and released by KEL...

Page 14: ...hanical equipment of the appliance Persons being trained instructed or personnel within the framework of general training are permitted to carry out tasks on the appliance but only under constant supe...

Page 15: ...wear protective gloves Feet Wear foot protection A possible falling tool can cause injuries to the feet Thus wear safety shoes with steel toe caps Head Wear head protection Fundamentally if there is a...

Page 16: ...ical implants Staff with active medical implants are not permitted to work with this appliance and for safety reasons must not go nearer than 3m to the appliance Warning Indirect danger to life in the...

Page 17: ...e e g pacemaker and in certain cases also passive medical implants to work on this appliance or allow interference sensitive appliances to be exposed to the electro magnetic field of the system For sa...

Page 18: ...el 49 7151 20522 0 Fax 49 7151 20522 11 info kelchgmbh de Page 12 Item Dangerous area Hazard Safety instructions 7 Induction coil only with V9xx S Burns Do not reach into the coil during heating Do no...

Page 19: ...ge such as the following occurs loose cable connections defective insulation burnt cables other damage that impairs the safety of the device Pull out the main connector of the tool setting device cool...

Page 20: ...e metre to the appliance Warning Warning of toxic substances During shrinking residual cooling lubricants oils or greases can vaporize Do not inhale oil mist Oil mist is harmful to health and can cont...

Page 21: ...chine parts can easily result in slipping These together with sharp tools form a significant risk of injury In order to prevent accidents make sure of scrupulous cleanliness when handling these liq ui...

Page 22: ...nd also designed for the weight of the appliance For the weight data refer to the table in the Technical Data in these instructions If there is no suitable hoisting equipment available unloading must...

Page 23: ...at three points this is raised to four points in the case of the V9XX S The transport securing means must be re moved before the commissioning is started The order is important first loosening the sec...

Page 24: ...or the KENOVA set line V9xx S 3 4 Installation The machine as delivered is already assembled Horizontal adjustment during the installation is necessary Note With the help of the adjustable feet and a...

Page 25: ...60 Hz 1 7 kW L1 N PE 3 pin NEMA 5 15 P UL817 CSA22 2 125 V 15 A Induction coil only in KENOVA set line V9xx S variant Europe three phase 3 400 V 50 60 Hz 11 kW L1 L2 L3 PE Red 5 pin CEE plug 16 A 6h...

Page 26: ...nd pneumatics diagram in the documentation folder for your KENOVA set line V9xx S 3 6 Electrical connection The device is connected via a country specific e g Europe USA connector to the mains supply...

Page 27: ...er the peripheral devices are switched on together via the main switch Connect the data cables according to the labelling with the peripheral de vices Connect the printer cable to the printer Plug the...

Page 28: ...lters Measurement cables and other connectors are labelled precisely Do not install the tool setter in the immediate vicinity of o Spark erosion machines o Electric welding systems o Cable contactors...

Page 29: ...is 5 Blow the tool out of the spindle to facilitate the removal of the complete tool 11 Additional button for fast movement of Axis 6 Handwheel for fine adjustment X Axis 12 Navigation buttons for C A...

Page 30: ...Put the main switch of the tool presetter to On Drive all three axes over the reference marks Move the axes by 50 mm in each direction up down and left right and a half turn for the rotation axis Thi...

Page 31: ...easurement control unit is described in a separate set of operat ing instructions 4 3 6 Camera 1 Camera optics carrier 4 CMOS camera with ring light 2 Handle for quick adjustment of X Z 5 Back light 3...

Page 32: ...uctions to adapters for non rotating tools of the VDI type fit into the spindle 1 Tool 2 Adapter Caution Possible damage to the setting drive Swarf sand and other dirt can damage the setting drives fo...

Page 33: ...hen in the Indexing position Rotate tool to the measuring position In this rotate the cutting edge the ball in the example into the sharp plane X direction Fix the adapter with the help of the Spindle...

Page 34: ...71384 Weinstadt Endersbach Tel 49 7151 20522 0 Fax 49 7151 20522 11 info kelchgmbh de Page 28 4 4 1 Length adjustment with end stop pin 1 Tool 2 Shrink depth of the tool 3 Insertion module 4 End stop...

Page 35: ...ment of operational materials and consumables are to be adhered to Before carrying out special and servicing tasks inform the operating personnel Nomi nate a supervisor When replacing larger modules c...

Page 36: ...orrosion protection Caution Risk of damaging the appliance Under no circumstances use a steam jet water jet or compressed air Here there is the risk that contamination and cleaning agent can penetrate...

Page 37: ...ness X Clean or replace air filter PC X Check the ropes pulleys and axles of the counterweight for damage Replace damaged components X Check the run out of the adapter X Check the parallelism of the t...

Page 38: ...ve one hand operation Fine adjustment precision with CNC Travel speed 2 m sec C axis 8 rpm Compressed air supply 4 6 bar NK6 connection Power supply 90 260 V 50 60 Hz Noise Less than 70 dB A Ambient t...

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