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User Manual

Instalation, Operation,  
Maintenance

PELEMAX

Summary of Contents for PELEMAX

Page 1: ...User Manual Instalation Operation Maintenance PELEMAX...

Page 2: ...rner installation 4 5 Pellet container installation 4 6 Chimney connection 4 7 Central heating system connection 4 8 Boiler distance from the walls 4 9 Recommended connection schemes 4 10 Controller i...

Page 3: ...contact Do not allow children to touch or use the boiler without adult supervision Only an adult who read with this manual is allowed to operate the boiler Only have the boiler installed and connecte...

Page 4: ...ng as intended PELEMAX boilers are designed for industrial use in various buildings The boiler belongs to the low temperature boiler class in which the average temperature of the heat carrier must not...

Page 5: ...ability m2 up to 500 up to 700 up to 1000 Height mm 1680 1680 1820 Width mm 630 730 830 Length mm 870 870 1195 Water volume inside the boiler liters 150 180 300 Weight kg 500 650 900 Chimney diameter...

Page 6: ...st iron grates 7 Flame deflector 8 Rotational burner 9 Water return valve 10 Ash tray 11 Adjustable legs 12 Water feed valve 13 Thermometer 14 Pellet loading cover 15 Door handle 16 Pellet feeding mec...

Page 7: ...as a catalyst Boiler heat exchanger is made from bent and welded heat resistant steel plates while exterior is made from powder painted tin plates Beneath the tin plates there is an insulating glass w...

Page 8: ...eeds it through the flexible hose into the burner Pellet container also has a maintenance cover at the bottom which is used to clean dust and debris from the feeding mechanism to ensure the consistenc...

Page 9: ...control central heating and hot water and up to 5 heating circuit systems Heating system temperature can be adjusted depending on the main temperature sensor or based on separate temperature sensors...

Page 10: ...water heating pump control mixing pump and valve control room and outside temperature sensor control flue gas temperature sensor control summer and winter modes emergency shutdown possibility to conn...

Page 11: ...ner KIPI ROT POWER 4 Controller PLUM 850 and 3 m long water heater sensor 5 1 5 m pellet feeding mechanism not assembled 4 2 Boiler and pellet container placement The boiler and pellet container must...

Page 12: ...middle door opening side is changed by unscrewing the doors WITH the hinges and fixing them on the other side since these doors are symmetrical Door handle is then flipped Since the lower door is not...

Page 13: ...ing hose 2 Metal elbow connection 3 Screw DIN 912 M8x25 4 Rotational burner Rotational burner with components is supplied in a cardboard box The burner is attached to the bottom door M8 screws 3 using...

Page 14: ...be as high as possible over the rotational burner in order to ensure successful pellet access to the burner Main requirement there must be no pellets stuck inside the flexible pellet feeding hose duri...

Page 15: ...he auger is placed inside the pellet feeding pipe and fixated to the feeding motor 10 Motor auger and pipe is then secured together 6 7 8 9 Assembled feeding mechanism is then inserted and secured int...

Page 16: ...ing boiler temperature of at least 60 C Make sure that the boiler and plumbing connections are leakproof and all of the boiler components and any additional equipment installed are fully operational I...

Page 17: ...MODEL PELEMAX www akatilai lt info akatilai lt 17 SKYRIAUS PAVADINIMAS 4 INSTALLATION 4 8 Boiler distance from the walls 1 Granulinis katilas 2 Granuli talpa 3 Degiklis 4 Granuli padavimo nekas...

Page 18: ...T4 5 flue gas temperature sensor 6 4 way valve motor 7 heating contour pump 8 heating contour temperature sensor 9 hot water reservoir 10 hot water pump 11 hot water temperature sensor 12 air temperat...

Page 19: ...ter pump 9 hot water reservoir 10 hot water temperature sensor 11 mixing valve motor 12 room temperature sensor 13 contour pump 14 room thermostat ecoSTER200 or any standard room thermostat 15 thermos...

Page 20: ...boiler as shown in previous figures Controller electrical connections are provided in controller s user manual Boiler temperature sensor is installed at the back of the boiler inside a provided cavity...

Page 21: ...use the controller rotational burner and boiler safely Once the user was trained a commissioning paper is signed as well as a warranty paper KIPI ROT POWER rotational burner installation and maintena...

Page 22: ...ater valves between central heating system and the boiler Check water pressure in the system Make sure it s not over 1 5 Bar Make sure that there is no air in the heating system Do not use any flammab...

Page 23: ...oiler settings Operation mode PELLETS If the boiler is mainly used to burn pellets it is recommended to take the cast iron grates out of the boiler More information about the controller is provided in...

Page 24: ...epends mostly on the fuel type Full ash tray can prevent proper boiler operation so make sure to empty it accordingly Pellet feeding mechanism maintenance This type of cleaning is performed through a...

Page 25: ...ELEMAX www akatilai lt info akatilai lt 25 6 BOILER WARRANTY Model Rated power Serial No Year of production Date of firs use Comments Name surname and signature of a certified person who installed the...

Page 26: ...AL BURNER WARRANTY Burner type model Serial No Year of production Selling date Comments Name surname and signature Filled at the place of purchase Fulfillment warranty for a yearly checkup according t...

Page 27: ...MODEL PELEMAX www akatilai lt info akatilai lt 27 7 ROTATIONAL BURNER WARRANTY Rotational burner maintenance and repair Maintenance repair date Specification Sellers signature stamp...

Page 28: ...ler free of charge if the fault is caused by the manufacturers mistake 6 In order for warranty to apply Customer must provide documents of the purchase and singed warranty card The boiler must have be...

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